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crankshaft pully nut nightmare!
Posted: Wed Mar 05, 2008 6:13 pm
by mogatron
ok so engines out to change crankshaft and bearings. but now cann't get the pully nut off. anybody got any tips?
Posted: Wed Mar 05, 2008 6:27 pm
by 8009STEVE
Impact gun?
Posted: Wed Mar 05, 2008 6:33 pm
by mogatron
nope, haven't got one.
Posted: Wed Mar 05, 2008 6:35 pm
by bigginger
Easier when it's in and you can use the starter to do the work

Now your looking at wedging the engine so that it doesn't turn (steel strip bolted to flywheel?) and using a ring spanner and soft mallet
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Posted: Wed Mar 05, 2008 6:37 pm
by 8009STEVE
I used on old valve which was bent to 90 Degrees. This was then placed in a bolt hole, so the valve head locked onto the ring gear. This held the flywheel/crank still so you could use a socket on the nut.
Posted: Wed Mar 05, 2008 6:58 pm
by MoggyTech
Take the sump off, lay engine on it's side, and wedge the crank with a bit of wood to prevent it turning. Knock back the pulley nut lockwasher. Use a six sided socket of the correct size (3/4 Whitworth), long extension bar and a lump hammer. It will take a few blows, but the shock will slacken it off.
Posted: Wed Mar 05, 2008 7:09 pm
by bigginger
Duh @ me - forget you could take the sump off, despite having been working on a block without one this afternoon

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Posted: Wed Mar 05, 2008 7:40 pm
by mogatron
ok i'll try the block of wood method tomorrow. i love it when a plan comes together!

Posted: Wed Mar 05, 2008 7:58 pm
by HarryMango
If the engine is out - you can put a spanner/socket on one of the flywheel bolts & hold this whilst you welly the spanner on the crankshaft nut.
Rog
Posted: Wed Mar 05, 2008 8:25 pm
by bmcecosse
The lump of wood works well - but do remove the oil filter intake first to prevent damage. It really is best to loosen this while the engine is still in the car and the starter motor does the work.
Posted: Wed Mar 05, 2008 9:44 pm
by bigginger
bmcecosse wrote:The lump of wood works well
Seconded. Just be sure to remove any wooden remnants before fitting the shells though
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Posted: Wed Mar 05, 2008 10:07 pm
by alanworland
I've removed a couple of crankshaft bolts with an impact wrench and couldn't believe how easy they come undone. I spent much more time getting the compressor unearthed, finding airlines, correct sockets etc than actually doing it!
Posted: Wed Mar 05, 2008 10:40 pm
by bigginger

Wish I'd tried it before knackering the bolt heads on the last engine. I've even got the damn wrench

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Posted: Thu Mar 06, 2008 12:24 pm
by mogatron
right, tryed the block of wood method and still nothing. anymore ideas wecome
Posted: Thu Mar 06, 2008 12:55 pm
by DaveC
As a last resort: As long as you are outside, or well ventilated with NO petrol vapour around, I have had success by heating nuts up carefully with a blowlamp. Heat the nut not the pulley. The expansion of the metal breaks the rust in the thread. Just an idea that has worked for me time and time again on the boat engine...

Posted: Thu Mar 06, 2008 12:59 pm
by alanworland
If the engines out, take it to an engineering shop for their impact wrench or failing that contact a mobile tyre fitter with impact facilities.
Posted: Thu Mar 06, 2008 1:07 pm
by RogerRust
The way to do it is with either a socket or a ring spanner on the nut and hit it hard with a lump hammer. If it doesn't come undone your not hitting it hard enough.
I've never had to block the engine or the flywheel, but you do have to be prepared to hit it hard! So make sure its safe first!
Umm. Sorry to state the obvious

but you have bent back the tab washer?
Posted: Thu Mar 06, 2008 1:10 pm
by bigginger
Seconded. One of the few nuts that I haven't failed with yet
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Posted: Thu Mar 06, 2008 4:16 pm
by mogatron
Alright she's off!!! heated it up and smacked the woohar out of it. thanks team!!
Posted: Thu Mar 06, 2008 4:49 pm
by bigginger
Good news

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