Easier when it's in and you can use the starter to do the work Now your looking at wedging the engine so that it doesn't turn (steel strip bolted to flywheel?) and using a ring spanner and soft mallet
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I used on old valve which was bent to 90 Degrees. This was then placed in a bolt hole, so the valve head locked onto the ring gear. This held the flywheel/crank still so you could use a socket on the nut.
Take the sump off, lay engine on it's side, and wedge the crank with a bit of wood to prevent it turning. Knock back the pulley nut lockwasher. Use a six sided socket of the correct size (3/4 Whitworth), long extension bar and a lump hammer. It will take a few blows, but the shock will slacken it off.
The lump of wood works well - but do remove the oil filter intake first to prevent damage. It really is best to loosen this while the engine is still in the car and the starter motor does the work.
I've removed a couple of crankshaft bolts with an impact wrench and couldn't believe how easy they come undone. I spent much more time getting the compressor unearthed, finding airlines, correct sockets etc than actually doing it!
As a last resort: As long as you are outside, or well ventilated with NO petrol vapour around, I have had success by heating nuts up carefully with a blowlamp. Heat the nut not the pulley. The expansion of the metal breaks the rust in the thread. Just an idea that has worked for me time and time again on the boat engine...
The way to do it is with either a socket or a ring spanner on the nut and hit it hard with a lump hammer. If it doesn't come undone your not hitting it hard enough.
I've never had to block the engine or the flywheel, but you do have to be prepared to hit it hard! So make sure its safe first!
Umm. Sorry to state the obvious but you have bent back the tab washer?
This message board is like a family - you can't choose the other members!! But remember engine oil is thicker than water.