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Dynamo field terminal.

Posted: Thu Feb 20, 2025 10:35 am
by Mervin
Has anyone replaced/renewed a C40 dynamo's field terminal assembly?
It's broken off on my dynamo. Replacements are available. Fortunately I had a spare dynamo which has been fitted. The field coil wires are crimped on and it's all riveted to the casing!

Re: Dynamo field terminal.

Posted: Sun Feb 23, 2025 7:10 pm
by Mervin
Used a n.o.s. Lucas terminal kit. The hardest part was de-soldering the field coil wire from the broken spade terminal! They must have used some serious solder in Birmingham.
field1.jpg
field1.jpg (109.97 KiB) Viewed 7214 times
field2.jpg
field2.jpg (123.09 KiB) Viewed 7211 times

Re: Dynamo field terminal.

Posted: Mon Feb 24, 2025 10:54 am
by myoldjalopy
To answer your question, Mervyn, I have not had a problem with the F terminal, but I did have a D terminal that came loose, with only intermittent electrical contact and thus erratic charging. I fixed it by liberal use of an epoxy glue!

Re: Dynamo field terminal.

Posted: Mon Feb 24, 2025 11:30 am
by Mervin
It was self inflicted and, as described in my original post, had broken off at the change in width. Or, I broke it off trying to remove the field connection. :roll:

Re: Dynamo field terminal.

Posted: Sat Mar 01, 2025 2:49 pm
by Mervin
I was very close to embarassing myself by asking about the output voltage when bench testing. It would only achieve around 13v. Jumper between F and D, voltmeter between D or F and body. Flashed +ve earth.
Used a cordless drill to spin it. That was my error, it wasn't spinning fast enough! :roll: Mains drill 16,17,18 volts achieved. Care taken to stay below 20v. :-?