Loss of lights

Discuss Electrical problems here.
Forum rules
By using this site, you agree to our rules. Please see: Terms of Use
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Loss of lights

Post by Salad dodger »

Whilst out today my indicators failed, I pulled over to check for problems & found the brake lights & wipers were also not working.
As it happens, a friendly AA man was filling up at the petrol station I pulled into.
Between us we managed to diagnose sod all except yes, they aren't working.
There's only 2 fuses so assumedly it was one of those, both were intact & the bottom one had 12v , whereas the top one only carried 1/2 a volt.
Where is the top fuse fed from? Everything goes into a taped loom, so bar cutting the loom open I'm at a loss
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
User avatar
geoberni
Minor Legend
Posts: 4401
Joined: Fri Aug 04, 2017 11:19 am
Location: North Leicestershire
MMOC Member: Yes

Re: Loss of lights

Post by geoberni »

It really does help to have a Workshop Manual .....
The language used can sometimes mislead too.
...both were intact & the bottom one had 12v , whereas the top one only carried 1/2 a volt.
When you say that do you mean you measured across the fuse, one end top the other, or were you going from the fuse to the Battery Earth or a similar Earth Point?
Because 12v one end to the other is a dead fuse, just as 1/2v, or hopefully much less, is a good one.

There are 2 different Fuse Holders used on the Minor and hopefully you have a Brown wire to the LH side of the top Fuse, with 3 White Wires to the LH side of the Bottom one.
Those are the feed (supply) side.
The RH (output) side of the fuse should be Top (i.e the Brown Feed) several purple wires. The Bottom one (white feed) should be several Green cables.

Your Indicators, Brakes & Wipers are all on those Green feeds. Fuel gauge and heater are also on these green wires.
Can you see where I'm heading, your Bottom Fuse with the 12v should be the dead fuse, not the Top One.

It's easy for a Glass Case fuse to 'look good' when actually the break is hidden by the metal end cap.
Basil the 1955 series II

Image
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

geoberni wrote: Sun Feb 12, 2023 5:16 pm It really does help to have a Workshop Manual .....
The language used can sometimes mislead too.
...both were intact & the bottom one had 12v , whereas the top one only carried 1/2 a volt.
When you say that do you mean you measured across the fuse, one end top the other, or were you going from the fuse to the Battery Earth or a similar Earth Point?
Because 12v one end to the other is a dead fuse, just as 1/2v, or hopefully much less, is a good one.

There are 2 different Fuse Holders used on the Minor and hopefully you have a Brown wire to the LH side of the top Fuse, with 3 White Wires to the LH side of the Bottom one.
Those are the feed (supply) side.
The RH (output) side of the fuse should be Top (i.e the Brown Feed) several purple wires. The Bottom one (white feed) should be several Green cables.

Your Indicators, Brakes & Wipers are all on those Green feeds. Fuel gauge and heater are also on these green wires.
Can you see where I'm heading, your Bottom Fuse with the 12v should be the dead fuse, not the Top One.

It's easy for a Glass Case fuse to 'look good' when actually the break is hidden by the metal end cap.
Continuity test across removed fuses showed both to be good.
The bottom fuse had 12v to battery neg from both feed & load terminals whereas the top fuse had only 0.5v at the feed side which obviously carried through the good fuse to the load side too.
I had assumed the supply must not come straight from the battery terminal & must go via something else which was causing the drop in voltage, maybe via a faulty regulator or similar?
I'll have to have a good look tomorrow in daylight as to the colour & number of the wires in the terminals , although most of the loom is hugely faded
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

geoberni wrote: Sun Feb 12, 2023 5:16 pm It really does help to have a Workshop Manual .....
I do have a workshop manual, but I can't lay my hands on it atm as the missus appears to have 'tidied up' :lol:
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
jagnut66
Minor Legend
Posts: 3703
Joined: Fri Apr 11, 2008 7:28 pm
Location: Mansfield, Nottinghamshire.
MMOC Member: Yes

Re: Loss of lights

Post by jagnut66 »

Hi,
I take it you've already tried removing, cleaning up and then replacing the relevant earths?
Best wishes,
Mike.
1954 Series 2: 4 door: "Sally" -- Back on the ground with (slave) wheels, now being sprayed by me, slowly......
1970 Triumph Herald 1200: "Hetty" -- Driven back from Llangollen in Wales (twice.....)
1952 Morris Minor MM highlight with sidevalve engine still fitted, wants work, so joins the queue for now......
panky
Minor Legend
Posts: 2042
Joined: Wed Aug 20, 2014 4:12 pm
Location: Cheshire
MMOC Member: No

Re: Loss of lights

Post by panky »

Have you checked the in line fuse up near the control box
Image
ManyMinors
Minor Legend
Posts: 2960
Joined: Tue Nov 11, 2014 9:41 am
MMOC Member: No

Re: Loss of lights

Post by ManyMinors »

It is common on older cars for the fuses themselves to be OK but the fusebox to be dirty and corroded so that electrical faults like this occur.
All the items you mention do indeed have power supplied by the same fuse. A new fusebox is not expensive and can be worth fitting. The in-line fuse supplies only the sidelights.
User avatar
geoberni
Minor Legend
Posts: 4401
Joined: Fri Aug 04, 2017 11:19 am
Location: North Leicestershire
MMOC Member: Yes

Re: Loss of lights

Post by geoberni »

panky wrote: Sun Feb 12, 2023 6:58 pm Have you checked the in line fuse up near the control box
That's only for the side, number plate and panel lights, introduced in 1966 at the same time as the sealed beam headlights.
Basil the 1955 series II

Image
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

jagnut66 wrote: Sun Feb 12, 2023 6:55 pm Hi,
I take it you've already tried removing, cleaning up and then replacing the relevant earths?
Best wishes,
Mike.
Although not impossible, the chances of multiple earths on all points of the car to fail at the same time I would have thought would be slim

ManyMinors wrote: Mon Feb 13, 2023 7:28 am It is common on older cars for the fuses themselves to be OK but the fusebox to be dirty and corroded so that electrical faults like this occur.
All the items you mention do indeed have power supplied by the same fuse. A new fusebox is not expensive and can be worth fitting. The in-line fuse supplies only the sidelights.
The supply isn't there though, there's no 12v unput at the top fuse & the cable was stripped back to reveal 'fresh' cores to test
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
User avatar
geoberni
Minor Legend
Posts: 4401
Joined: Fri Aug 04, 2017 11:19 am
Location: North Leicestershire
MMOC Member: Yes

Re: Loss of lights

Post by geoberni »

You've spoken of the Top and Bottom Fuse, so I;m assuming you have this arrangement, since the later fuse box was mounted with the fuses vertical, side-by-side, not horizontal.
This is not my car, it's one I took from the internet as my car has a modified arrangement, thanks to a past owner.
Ignore the fact that this image hasn't even got a top fuse fitted.....
fusebox.jpg
fusebox.jpg (60.04 KiB) Viewed 2019 times
You've said it's the Top fuse that only has 1/2v at it.
Note, as previously explained,where the colours are.
The Top fuse feeds the Purple circuits, although on this they look Brown-ish :-? Only 2 or 3 output wires, depending on year of car.
The Bottom fuse feeds the Green Circuits.
This is as per the wiring diagram as only the Bottom has the linked output to enable 4 wires to be connected.
The circuits you have a problem with are the Green ones.
What you are describing isn't making sense, unless someone has totally screwed with the wiring in the past.
Please post a photo, a picture speaks a 1,000 words and all that stuff......

NB.
The Brown Wire is the permanent Live, direct from the battery via A terminal on the Voltage Regulator.
One of the White wires comes from the Ign Sw, and the other 2 go off, un-fused, to the Fuel Pump & Coil.
Basil the 1955 series II

Image
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

I had another look & the top fuse definitely has no supply voltage, without my workshop manual I'm a bit stuck.
The black feed cable I've outlined is 'dead' & I need to know where the other end would be.
Attachments
fusebox2.jpg
fusebox2.jpg (1.6 MiB) Viewed 2003 times
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

geoberni wrote: Mon Feb 13, 2023 3:58 pm

You've said it's the Top fuse that only has 1/2v at it.
This was the reading from the AA man's tester, mine at home shows zero voltage
geoberni wrote: Mon Feb 13, 2023 3:58 pm

The Brown Wire is the permanent Live, direct from the battery via A terminal on the Voltage Regulator.
One of the White wires comes from the Ign Sw, and the other 2 go off, un-fused, to the Fuel Pump & Coil.[/i]
So it should be fed from terminal A of the regulator? I'll go check the output on the reg now.

P.s. I didn't see your post prior to posting my last one :tu1:
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

geoberni wrote: Mon Feb 13, 2023 3:58 pm
The Brown Wire is the permanent Live, direct from the battery via A terminal on the Voltage Regulator.
:lol: :lol: :lol: :lol: :lol: :lol: There isn't even a wire in terminal A :lol: :lol: :lol:
Looks like I'm going to have to do some deeper investigation when it's light again tomorrow, disconnecting things & flagging through for continuity :roll:
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
jagnut66
Minor Legend
Posts: 3703
Joined: Fri Apr 11, 2008 7:28 pm
Location: Mansfield, Nottinghamshire.
MMOC Member: Yes

Re: Loss of lights

Post by jagnut66 »

Perhaps it's time for a new wiring loom.......
Not as difficult as it sounds, I replaced the loom on Sally, following the diagram in the workshop manual.
Best wishes,
Mike.
1954 Series 2: 4 door: "Sally" -- Back on the ground with (slave) wheels, now being sprayed by me, slowly......
1970 Triumph Herald 1200: "Hetty" -- Driven back from Llangollen in Wales (twice.....)
1952 Morris Minor MM highlight with sidevalve engine still fitted, wants work, so joins the queue for now......
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

jagnut66 wrote: Mon Feb 13, 2023 5:54 pm Perhaps it's time for a new wiring loom.......
Not as difficult as it sounds, I replaced the loom on Sally, following the diagram in the workshop manual.
Best wishes,
Mike.
As a last resort this might be the case, but I'd like to find out why it worked one minute & not the next
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
User avatar
geoberni
Minor Legend
Posts: 4401
Joined: Fri Aug 04, 2017 11:19 am
Location: North Leicestershire
MMOC Member: Yes

Re: Loss of lights

Post by geoberni »

Salad dodger wrote: Mon Feb 13, 2023 6:45 pm
As a last resort this might be the case, but I'd like to find out why it worked one minute & not the next
Looking back to your first post, I see your car is only a year younger than mine and mine had a new loom fitted around 1999. :o

So the answer to your question is because that wiring is around 65 years old and probably had a life expectancy of 10-15 years when it was made.
That 'black' wire as you called it is just the rubber insulation inside the fabric outer that should bear the colouring for identification.
Rubber does not last well; a loom that age is a disaster waiting to happen.

I think this is your wiring diagram, as your car has the original loom.
There could be 2 brown wires connected to A and a single wire on A1, or the opposite way around. It seemed to change between drawings.
But I think this is yours....
Wiring Diagram.JPG
Wiring Diagram.JPG (144.45 KiB) Viewed 1962 times
Basil the 1955 series II

Image
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

geoberni wrote: Mon Feb 13, 2023 7:31 pm


Wiring Diagram.JPG
Cheers , that's what I needed :tu1:
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
ManyMinors
Minor Legend
Posts: 2960
Joined: Tue Nov 11, 2014 9:41 am
MMOC Member: No

Re: Loss of lights

Post by ManyMinors »

I must admit that, if it was my car I would be ordering a new wiring loom as already suggested. That wiring is WELL past its best before date and you cannot trace the cables in it because you have no idea what colours they are :-? .
Buy a new wiring loom and a new fusebox and spend a day or two carefully fitting it. It isn't that difficult and you'll have an electrically safe car at the end of it. With the best will in the world, you cannot possibly expect such old wiring to work properly :wink:
And. If you really don't fancy doing it yourself, there are plenty of garages, electrical specialists and Morris Minor specialists who'll do it for you.
User avatar
svenedin
Minor Legend
Posts: 3106
Joined: Fri Aug 29, 2014 9:27 am
Location: Surrey
MMOC Member: Yes

Re: Loss of lights

Post by svenedin »

I would really worry about the safety of that wiring. The car could easily catch fire.
1969 1098cc Convertible “Xavier” which I have owned since 1989.

Stephen
Salad dodger
Minor Friendly
Posts: 20
Joined: Mon Jan 17, 2022 5:12 pm
MMOC Member: Yes

Re: Loss of lights

Post by Salad dodger »

ManyMinors wrote: Mon Feb 13, 2023 7:28 am It is common on older cars for the fuses themselves to be OK but the fusebox to be dirty and corroded so that electrical faults like this occur.
All the items you mention do indeed have power supplied by the same fuse. A new fusebox is not expensive and can be worth fitting. The in-line fuse supplies only the sidelights.
Give this man a coconut :tu1:
On closer inspection today, the bottom carrier itself was corroded on the contact surfaces.
All the tests I was doing were conducted from earth terminal at the battery to the fuse itself, the pressure from the test leads must have been enough to make contact to the carrier, giving false readings.
A clean up with fine sand paper, a brass brush & some wire wool has brought it back to fully functioning.
The Lord said unto John: Come forth, and I will give you eternal life. But John came fifth & won a toaster
Post Reply