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removing of the engine parts for the starting handle

Posted: Wed Jan 19, 2005 4:01 pm
by gluck
Title says almost all i want ;) Does somebody know how to put it off (to remove the timing chain cover). The big question is the size of the key to do it
Thanks

The name of the part is starter dog nut

Posted: Wed Jan 19, 2005 4:43 pm
by Kevin
The starter dog is a real so and so to remove you will need to wedge the flywheel ring gear (as you have the gearbox out) and either fit a large spanner and use a hammer or piece of tube over the spanner to get extra leverage it can be really tight. There are other methods as well that I cant remember at the moment.

Posted: Wed Jan 19, 2005 5:31 pm
by ianselva
Put a socket or ringspanner on the nut part of the dog, wedge it against something soild or the ground and press the starter, BUT keep it clear of anything breakable or bendable as it moves with a lot of force.

Posted: Wed Jan 19, 2005 5:48 pm
by gluck
and do you know the socket size?

Posted: Thu Jan 20, 2005 10:56 am
by gluck
nobody? :(

Posted: Thu Jan 20, 2005 11:46 am
by 57traveller
Correct size is 3/4 inch Whitworth.
I use a shortened 3/4"Whit. ring spanner and a few knocks with a 4lb hammer usually does the trick rather than progressive leverage.

Posted: Thu Jan 20, 2005 1:16 pm
by Cam
Yes, I find it better to 'shock' it undone.

Posted: Wed Jan 26, 2005 1:13 pm
by gluck
i've removed it so i may chang th etiming chain (for a duplex one) and i'm surprised, i saw tensionners in the schem but i only found one broken in the engine.

So i have some questions...
- Need i them with a duplex chain?
- When reassembling, the nut has to screwed back but how heavy? If i do it to heavy, turning on the engine will be impossible.

Posted: Wed Jan 26, 2005 4:41 pm
by ianselva
It should be as tight as you can get it as the starting handle will tighten it up like that anyawy. You don't need tensioner ring with a Duplex chain but you do need two with a single row chain.

Posted: Wed Jan 26, 2005 9:45 pm
by les
It should be as tight as you can get it
Or 70ft lbs if you want it right!