Grainger,
With regard to the 'particle scavenging', what happens is:
as the exhaust gasses move down the pipe length they move at a particular speed, and as they are made up of tiny particles (which have mass) the faster they move the harder it is for them to change direction quickly, so the particles rushing past the entrance to the pipe leading to the closed valve (in the manifold) cause a small vaccum which helps remove the charge when the valve opens (obviously the piston pushes the majority of the charge out) but this slight rhythmic 'sucking' helps to evacuate any remaining charge from the cylinder.
If you increase the size of the pipe dramatically, then the particles travel slower, which allows them to change direction easier and the amount of vaccum at the next cylinder is reduced, thereby reducing evacuation effeciency, so the next induced fresh charge is reduced in size by the previous spent charge still in the cylinder, which reduces power.
And, as Gareth correctly stated there is a trade-off. If you make the pipe too small, then a slightly different problem occurs, whereby the piston cannot push enough charge out in the first place due to the fact that the particles cannot be forced to accelerate fast enough to escape through the small diameter pipe in the given the time and for the given power. Thus the next induced fresh charge is reduced in size by the previous spent charge still in the cylinder, which reduces power.
Many skilled engineers have spend many years developing 'tuned' exhaust systems to optimise the cylinder scavenging efficiency. It is an exact science, and not just a slap it on and that will do job.
But the car will run with mostly any exhaust system you care to bolt on to it just not very well in terms of both power and efficiency.
The farting noise sounds very much like the characteristic Moggy parp, as Gareth says, which I think is quite endeering!
If that noise is coming from the front then you may have a leak from either the manifold to head joint or the manifold to exhaust joint. Try getting someone the 'blip' the engine while you go around listening for exactly where the noise is coming from. Also check the tightness of your manifold nuts.
A lean mix should not cause this noise, BUT if I thrash my engine (and get the exhaust hot) and then rapidly decelerate then unburnt fuel is allowed into the hot exhaust where it explodes causing the characteristic 'popping' that rally cars get. Cool eh?
I have never seen this on a standard engine, but I suppose it's not impossible, if the engine is lean enough to cause a very hot exhaust. But I very much doubt that this is your problem.
Oh and by the way Gareth, Beetles are cool.......just no where near as cool as a Moggy!!!!

Ha Ha!
Cam.
