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Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 8:50 pm
by rogerowen
I bought a small gas-less Mig welder - a Clarke 90EN which is about the cheapest machine available, and has the added feature of being convertible to Gas. I have struggled to learn the 'black art', but understand that Mig welding with gas is a far better experience. Having recently converted my machine to gas, I can confirm this fact - it's a different weld! The down-side though is that the gas gets gobbled up really quickly. I started with an Argon/Co2 mix and got the best welds to date......... for 5 or 6 minutes that is until the gas ran out. I then bought a Co2 cylinder which lasted a little longer (not as good as Argon) - and at a cost of £18!!!

I'm reluctant to revert to gas-less and I'm currently looking into opening a rental contract with BOC for large cylinders of Argoshield. It represents a large investment into my current Moggie restoration project, and one I hadn't really budgetted for.

Have any members any tips?

The only thing I can think of is to speed up my welding!!! :cry:

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 8:56 pm
by steve jw
I rent a large bottle of gas off energas and pay one charge per yr based on bottle rental then pay for refills, I work with stainless so use pure argon, if you have lots of welding to do its well worth renting a large bottle for 12 months.

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 9:12 pm
by rogerowen
steve jw wrote:I rent a large bottle of gas off energas and pay one charge per yr based on bottle rental then pay for refills, I work with stainless so use pure argon, if you have lots of welding to do its well worth renting a large bottle for 12 months.
Thanks for the info, they have a rubbish web-site - but I'll give them a call.

Cheers,
Roger

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 9:34 pm
by steve jw
I see what you mean about the site, I have rented from them for 15 yrs - they also do 1/2 size bottles. I would still ring boc to see how they compare.

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 9:46 pm
by rogerowen
steve jw wrote:I see what you mean about the site, I have rented from them for 15 yrs - they also do 1/2 size bottles. I would still ring boc to see how they compare.
Thanks Steve, there's a BOC outlet just 15 miles from me - so I will see what they have to offer.

Cheers,

Roger

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 10:55 pm
by bmcecosse
BOC are not cheap! I used the gasless wire recently - and found it terrific! And no gas to worry about. Feeds really well too. But the gas shielded weld should be much cleaner - if you can thole the gas cost......

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 11:05 pm
by rogerowen
bmcecosse wrote:BOC are not cheap! I used the gasless wire recently - and found it terrific! And no gas to worry about. Feeds really well too. But the gas shielded weld should be much cleaner - if you can thole the gas cost......
Thanks BMC. I've ordered another reel of Gas-Less wire, if I can hone my skill I'll save a fortune!

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 11:17 pm
by bmcecosse
It's cheap as chips - and you can just lift and lay the torch without worrying about switching off the gas....... I have a large bottle of Argon - but I much preferred the gasless. Generally the weld will need grinding down anyway - certainly did in my case!

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 11:29 pm
by rogerowen
bmcecosse wrote:It's cheap as chips - and you can just lift and lay the torch without worrying about switching off the gas....... I have a large bottle of Argon - but I much preferred the gasless. Generally the weld will need grinding down anyway - certainly did in my case!
Yes, the grinding is a grind! I've now invested in ear deffenders after several days of self inflicted deafness! Anyone got tips on faster grinding?

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 11:31 pm
by Plin
Well I know nothing about welding anyway - but you have taught me new word there Roy 'thole', had to look that one up as never heard of it before!

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 11:39 pm
by rogerowen
Plin wrote:Well I know nothing about welding anyway - but you have taught me new word there Roy 'thole', had to look that one up as never heard of it before!
In danger of going 'Off Topic' here, but I think it's pronounced 'vole' - but then I originate from Essex!

Re: Welding: Gas versus Gas-Less

Posted: Mon Jul 29, 2013 11:49 pm
by bmcecosse
On the grinding - make SURE the sparks don't hit the paintwork or glass surfaces - or your eyes of course.
Certainly not 'vole' according to any of the dictionaries........not an unusual word up here...... We have to thole grief daily from our Dear Leader Soapy Salmond........ :roll:

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 12:11 am
by rogerowen
bmcecosse wrote:On the grinding - make SURE the sparks don't hit the paintwork or glass surfaces - or your eyes of course.
Certainly not 'vole' according to any of the dictionaries........not an unusual word up here...... We have to thole grief daily from our Dear Leader Soapy Salmond........ :roll:
Currently grinding mighty close to fuel tank, I know - complete plonker, but hey! I can't work out why the little blobs of new weld are so hard to grind down. :P

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 12:10 pm
by philthehill
I was having a moan to my neighbour regarding gas cylinders especially the rental charges and he gave me details of two companies who do not charge rental on gas cylinders which is a not inconsiderable amount each year.

www.adamsgas.co.uk

and

www.hobbyweld.co.uk

I have not tried them yet but may do so in the future.

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 3:03 pm
by rogerowen
philthehill wrote:I was having a moan to my neighbour regarding gas cylinders especially the rental charges and he gave me details of two companies who do not charge rental on gas cylinders which is a not inconsiderable amount each year.

http://www.adamsgas.co.uk

and

http://www.hobbyweld.co.uk

I have not tried them yet but may do so in the future.
That's great, many thanks. Hobbyweld are nearest to me. I understand that the bottles are a little smaller than the BOC ones, you pay a one off deposit of £50 and each fill is £30, all + the dreaded vat of course. Got to be worth a try though!

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 3:39 pm
by katy
Anyone got tips on faster grinding?
I've found that some grinding discs just don't work very well, especially the cheaper ones. Others of the same grit but a different brand work a lot better.

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 8:47 pm
by bmcecosse
There are grinding discs - and cutting discs... Don't mix the two up! And I only buy the 'cheap' ones....work well enough for me ! Although - one shop in town wants almost 3 times as much for a (3) pack of discs as the other........ Guess where I shop!

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 9:11 pm
by rogerowen
bmcecosse wrote:There are grinding discs - and cutting discs... Don't mix the two up! And I only buy the 'cheap' ones....work well enough for me ! Although - one shop in town wants almost 3 times as much for a (3) pack of discs as the other........ Guess where I shop!
I did not know this BMC, thanks - I shall search for grinding discs.

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 10:58 pm
by bmcecosse
Cutting discs are thin - grinding discs are thick! I have two grinders - one loaded with cutting disc and the other with grinding disc. :) These work well for me - packet of 3 for £1.99 in local Asian furniture shop!! http://www.ebay.co.uk/itm/Blackspur-Met ... 4844fa9ab1

Re: Welding: Gas versus Gas-Less

Posted: Tue Jul 30, 2013 11:41 pm
by lockupchap
I'm generally satisfied with the results of gassless, but decided to stick to proper Machine Mart wire afer finding a cheaper brand bought on the 'Bay just seemed to evaporate in use.