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Barn Found Traveller.New Timberwork + Other Repairs.

Posted: Wed Jul 10, 2013 1:03 am
by Morris Mike
This Morris Minor Traveller had been sitting in the owners barn for 20 years,he found it in another barn nearby and it had sat there for perhaps 10 years.
He did exercise the car on a regular basis up and down a private road,although the brakes were non working.

The bodywork was overall in good order,requiring only small amounts of welding repairs prior to an Mot.
The whole braking system was renewed.
New tyres fitted.
The whole car checked over prior to the Mot,which she passed with no advisories.

Some friends visiting one day decided they wanted to purchase her from me and use her as she was.

They just wanted an everyday car to take the dogs out and perhaps run some errands etc.

But after only a week of owning her they got the Morris Minor Traveller bug,joined the club and wanted to turn her into the pristine car she once was.

Knowing I had restored countless Morris cars +many other models over the years they asked me to work my magic on their newly purchased vehicle.

We decided to replace the timber work as a whole unit instead of patch repairing the car.
Along with the timber work replacement other associated work was to be carried out at the same time.

Once the timber work was removed various metalwork areas that had corroded and were hidden by the timber work was removed and fresh metal fabricated and welded into position.
All the inner wheel arch areas were stripped back to bare metal and treated with hard wearing chassis paint.
All other metal work was cleaned back and painted.
The new timber work was then fitted.

This was day number four.

More photo`s to follow.

Just for the record I have been working 12 hour day`s and get stuck into my work,very few tea breaks or standing around talking to visitors who pop by to see me. :D





[frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Image[/frame][frame]Car as found after removal from barn.[frame]Image[/frame][frame]Image[/frame]

Re: Barn Found Morris Traveller Reborn.

Posted: Wed Jul 10, 2013 10:08 am
by simmitc
Looking good so far, well done. I've found that the original metal hings work better than cable ties :wink:

Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Wed Jul 10, 2013 11:40 pm
by Morris Mike
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Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Wed Jul 10, 2013 11:47 pm
by Morris Mike
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All panels were stripped to bare metal,etch primed and then primed with high build primer.

Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Wed Jul 10, 2013 11:52 pm
by Morris Mike
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Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Wed Jul 10, 2013 11:55 pm
by Morris Mike
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Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Thu Jul 11, 2013 12:00 am
by Morris Mike
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This is at the end of day number 8.

Tomorrow the roof gutter is to be fitted.
Rear door panels fitted.
Rear wings top coated.
Seats fitted.
etc etc.

Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Thu Jul 11, 2013 5:42 am
by George Smathers
Looks wonderful. Did you stain the wood?

George

Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Thu Jul 11, 2013 7:24 pm
by Morris Mike
I like to give the bare ash timber a coat of Liberon light oak wood dye just to give that aged look.

Then I will be following this with at least four coats of Danish oil at our friends request.
Some people like to use a breathable non polyurethane varnish.

I have seen restoration projects where the timber has been given a clear coat over the natural ash,but in my opinion it looks too light.

M M

Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Fri Jul 12, 2013 12:19 am
by Morris Mike
One of the jobs today was fitting the aluminium guttering around the roof.
As you may know the section of channel comes in a straight length,you have to fit the channel forming the bends as required then dress down the top of the profile to hide your fixings.
I have made these timber dressing down tools out of Walnut.

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Re: Barn Found Morris Traveller After 30 Years Reborn.

Posted: Fri Jul 12, 2013 12:19 am
by Morris Mike
One of the jobs today was fitting the aluminium guttering around the roof.
As you may know the section of channel comes in a straight length,you have to fit the channel forming the bends as required then dress down the top of the profile to hide your fixings.
I have made these timber dressing down tools out of Walnut.

New inertia seat belts were also fitted.
Rear lights and surrounds cleaned ready for fitment.

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Re: Barn Found Morris Traveller After 30 Years Reborn and Restor

Posted: Fri Jul 12, 2013 12:26 am
by Morris Mike
The newly fitted roof guttering painted.
The rear wings also painted after preparation.



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Re: Barn Found Morris Traveller After 30 Years Reborn and Restor

Posted: Fri Jul 12, 2013 12:30 am
by Morris Mike
After day number 9 we have the timber coated in danish oil.
Another 3 coats after this initial one will give a good finish.

Tomorrow.....
Lights fitted.
Rear door closing mechanism.
Rear wings and beading.
Etc Etc.

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Re: Barn Found Traveller.New Timberwork + Other Repairs.

Posted: Sat Jul 13, 2013 8:29 pm
by Morris Mike
Today the car was finished....well this stage anyway.

Our happy friends came to collect it.They were amazed at the work carried out in such a short time.

After just 11 days work the car looks totally different .

It has not just been a re-timbering of the rear end of the Traveller,and I am sure the firms carrying out this type of work would not have cleaned and stripped and renewed so many items like I have on this project.
It has been more of a restoration of the car from the front doors back.


All of the interior floors,exterior underside and wheel arches etc have been stripped back to bare metal and paint finished.
New headlining.
New passenger and drivers seat recovered (when i get the final cover).
All interior timber stripped back to bare timber and re-finished.
All fittings stripped cleaned and re-finished.
New rear load are carpet.
New back panel.
Lights re-finished like new.
Wheels stripped and re-painted.
Rear metalwork stripped to bare metal and re-finished.
Front floor stripped and painted.
Seat belts fitted.
Alternator fitted.
4 coats of danish oil applied to new timberwork.
Detailing to small fittings etc

Now I can get back to working on my own Traveller,details to follow.

M M



Next job on the cards is to remove the engine and gearbox,detail the engine bay plus respray the front half of the car including doors and bonnet off and windscreen out etc. i think they want this carried out in about a months time.


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Re: Barn Found Traveller.New Timberwork + Other Repairs.

Posted: Sun Jul 14, 2013 9:03 am
by Daddybear1984
wow this looks great, well done :)