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Fitting a Brake Servo

Posted: Wed Mar 13, 2013 9:49 am
by Andysdad
Hi,
I have a '71 traveller that already has (ford) discs fitted. I am thinking of fitting a remote servo to reduce the pressure needed, in braking. The kits available seem rather expensive for what they are, so I am thinking of buying the servo and vaccumn take-off separately.
My question is (finally got there) about the plumbing arrangement. Does anyone have a schematic diagram or a description of the new pipe layout.
Also what are your opinions on only using the servo on the front and leaving the back alone?

Re: Fitting a Brake Servo

Posted: Wed Mar 13, 2013 5:48 pm
by Declan_Burns
Here's the schematic that comes with the kit. I have marked up the fittings UNF/BSF.
Regards
Declan[frame]Image[/frame]

Re: Fitting a Brake Servo

Posted: Wed Mar 13, 2013 6:17 pm
by bmcecosse
I imagine using the servo only on the front - will just lead to dangerous front wheel lock-up, since they will be doing all the braking.......

Re: Fitting a Brake Servo

Posted: Wed Mar 13, 2013 7:08 pm
by beero
or this may happen..........

http://www.youtube.com/watch?v=dU966ADlVIg

Re: Fitting a Brake Servo

Posted: Wed Mar 13, 2013 7:18 pm
by bmcecosse
Excellent! He obviously has a hydraulic handbrake on the rear wheels - and no footbrake connection to the rears!

Re: Fitting a Brake Servo

Posted: Thu Mar 14, 2013 8:57 am
by Andysdad
Thank you to Declan for the schematic that is exactly what I wanted. I knew that I shouldn't have mentioned only using the servo on the front as it just provided grounds for lateral comments. My thinking was that the front pipe could be plumbed into the servo leaving the rear pipe to feed the back. Thus leaving the rears as normal and servo assistance on the harder front pads.
As I am not an engineer, I just wondered if anyone had tried it.

Re: Fitting a Brake Servo

Posted: Thu Mar 14, 2013 9:11 am
by bmcecosse
The rear wheel braking is marginal at best - so the servo will be required on all 4 to try to retain some balance.

Re: Fitting a Brake Servo

Posted: Thu Mar 14, 2013 4:45 pm
by Andysdad
Thanks you bmcecosse. That's good to know.

Re: Fitting a Brake Servo

Posted: Sat Mar 16, 2013 4:54 pm
by ampwhu
been running with a servo on the front for years. never had a problem. car pulls up nice and even with hard braking.

Re: Fitting a Brake Servo

Posted: Sun Mar 17, 2013 9:33 am
by Andysdad
Now I'm confused again... :roll:

Re: Fitting a Brake Servo

Posted: Sun Mar 17, 2013 9:40 am
by MarkyB
Better to do the job right and servo all the brakes.
You only need to plumb a Tee piece into the output of the servo somewhere convenient.

Re: Fitting a Brake Servo

Posted: Sun Mar 17, 2013 10:08 am
by bmcecosse
The car with servo only on front brakes, either has very inefficient front brakes - or extreme imbalance front to rear! Can it lock all 4 wheels in a crash stop?

Re: Fitting a Brake Servo

Posted: Thu Oct 06, 2022 10:57 am
by Sleeper
Updating an old thread...

If discs are fitted to the front and original drums to the rear , can the rears be plumbed into the master cylinder and the front discs plumbed into the servo ?

John ;-)

Re: Fitting a Brake Servo

Posted: Thu Oct 06, 2022 1:12 pm
by oliver90owner
No.

Well you could, but it would not be safe. Consider the situation where one end is at a hard pedal and the other end is still waving about in mid air!

Re: Fitting a Brake Servo

Posted: Thu Oct 06, 2022 2:17 pm
by Sleeper
But I thought that the majority of the weight under braking was transferred to the front , hence the question ?
It is only recently ( relatively speaking ) that disc brakes appeared on the front axle, replacing drum brakes , because of that ?

Thanks
John ;-)

Re: Fitting a Brake Servo

Posted: Thu Oct 06, 2022 3:06 pm
by geoberni
Anything is possible, but being sensible, practical, or practicable, is an entirely different question.
Why would you servo only part of the system?

A Servo on the front and not on the back, would mean pushing harder to get any braking on the rear, which in turn means you're breaking harder on the front, and so on.....

Re: Fitting a Brake Servo

Posted: Thu Oct 06, 2022 10:27 pm
by oliver90owner
Just think about it sensibly. Braking harder does what? It most certainly does not shift more brake fluid. Liquids are, to all intents and purposes, incompressible.

All you are doing, by braking harder, is increasing the pressure on the trapped volume of fluid.

Re: Fitting a Brake Servo

Posted: Fri Oct 07, 2022 1:30 pm
by jaekl
It is possible and I recall Detroit sold cars with power assisted front only brakes at one time. However, it's not just a matter of replumbing. The entire system must be designed for the arrangement. It needs to be designed such that the correct amount of fluid will be moved to each wheel and that each wheel will have the appropriate pressure to have a balance braking force. If designed properly, it will provide increasing fluid pressure (braking force) to the front as the vehicle dynamic weight transfers forward due to harder deceleration. Adding a just a servo to a standard Minor brake system doesn't affect the braking balance. It only reduces the leg force to achieve the same line pressure, so as others are saying, simply changing the plumbing will leave the rear cylinders waiting for more pressure to do their share of the job. There are many variables to consider, including the type of front and rear brakes you have and a split circuit master cylinder most likely will be required. I would think the tools necessary to design the system would include line pressure gages and a rolling dynamometer to evaluate the braking force applied by each wheel and many trials.

Re: Fitting a Brake Servo

Posted: Fri Oct 07, 2022 9:25 pm
by kevin s
I have this on our minor along with a dual circuit master cylinder, (it's advisable to do this to isolate the circuits) if you fit disc brakes you generaly move the bias to the rear as discs don't self servo like the dual leading shoe set up usually used on the front, this could be dangerous you always want the fronts to lock up before the rear, fitting a servo only on the front was also done on some production cars, corsairs being one I am aware of.

Testing ours in a car park (like they do on an IVA test) shows the front locks up just before the rears.

Of course it also depends upon the size of discs type
of pads etc used .

Re: Fitting a Brake Servo

Posted: Sat Oct 08, 2022 7:18 am
by Sleeper
kevin s wrote: Fri Oct 07, 2022 9:25 pm I have this on our minor along with a dual circuit master cylinder, (it's advisable to do this to isolate the circuits) if you fit disc brakes you generaly move the bias to the rear as discs don't self servo like the dual leading shoe set up usually used on the front, this could be dangerous you always want the fronts to lock up before the rear, fitting a servo only on the front was also done on some production cars, corsairs being one I am aware of.

Testing ours in a car park (like they do on an IVA test) shows the front locks up just before the rears.

Of course it also depends upon the size of discs type
of pads etc used .
This sounds promising..

Thank you.

John ;-)