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Remove Control Box - Alternator

Posted: Thu Jun 09, 2011 12:34 am
by mollythemoggie
Hi Guys,
My car is running an alternator and I wanted to remove the control box..
Image

I know you can just join the a and a1 wires all together but what should i do with all the wires going to my earth?

Cheers,
Tom

Re: Remove Control Box - Alternator

Posted: Thu Jun 09, 2011 8:50 am
by bmcecosse
Earth them! But it's neatest by far to just leave the box in place - still looks more or less original.

Re: Remove Control Box - Alternator

Posted: Fri Jun 10, 2011 12:51 pm
by millerman
[frame]Image[/frame]

Who wants that old box, get rid of it looks much neater :wink:

Plus each circuit can have its own fuse

Re: Remove Control Box - Alternator

Posted: Fri Jun 10, 2011 3:05 pm
by phurn
Good god!

Re: Remove Control Box - Alternator

Posted: Fri Jun 10, 2011 6:47 pm
by MarkyB
There are rather a lot of potential points of failure on that setup millerman , it looks like a bus bar but without the bar.

Home made connections, including mine, have a much higher failure rate than factory ones.

Re: Remove Control Box - Alternator

Posted: Fri Jun 10, 2011 8:56 pm
by millerman
Time will tell :D

What's a 'bus bar' :o

Re: Remove Control Box - Alternator

Posted: Fri Jun 10, 2011 9:40 pm
by bmcecosse
Usually a length of copper bar for distributing the voltage through a panel. Dunno how it got to be called 'bus' bar though..... Alec will be along in a minute to tell us!

Re: Remove Control Box - Alternator

Posted: Sat Jun 11, 2011 3:21 pm
by katy
Proper spelling is.............BUSS

Re: Remove Control Box - Alternator

Posted: Sat Jun 11, 2011 4:00 pm
by bmcecosse
Certainly NOT in UK........

Re: Remove Control Box - Alternator

Posted: Sat Jun 11, 2011 6:40 pm
by MarkyB
Looks like it should read busbar;
http://en.wikipedia.org/wiki/Busbar

Re: Remove Control Box - Alternator

Posted: Mon Sep 02, 2013 12:58 pm
by Boris64
As an amateur sparks enjoying a new multimeter and adding a few bits to Boris (radio (done), charging socket, reversing light and someday soonish, a heated rear window) I have run out of space behind the fuse box screw on the switched side (green wires).

Millerman, your live and switched fuse boxes in the image above are a terrific 'explanation' of what's going on but I'm looking for something a bit more old's kool.

PS no offence, but if you turn it the other way up you will only have 2 wires going to the top (brown & red (collected whites), between the boxes maybe? You would also save 3 or 4 connections and it would IMHO look much neater :wink: with wires direct from the loom to the bottom of the boxes.

If I add an expanded fuse box, do I need a relay to jump from the existing switched (white) wires, or will the existing wire ratings be sufficient for my plans?

Thanks.

Pete

Re: Remove Control Box - Alternator

Posted: Mon Sep 02, 2013 1:27 pm
by bmcecosse
A relay would be overkill to feed a fuse box - but you should use a relay to power the heated rear screen if you go on with that.

Re: Remove Control Box - Alternator

Posted: Mon Sep 02, 2013 3:45 pm
by Boris64
Bmc,

Thanks that's great. I'm look to retain as much simple and original as poss.

Pete

Re: Remove Control Box - Alternator

Posted: Fri Nov 08, 2013 11:05 pm
by Tudge
Sorry to resurrect the thread quite late,
I'm planning on doing a similar thing to millerman, but using premade fuse boxes like these:

http://www.ebay.co.uk/itm/1-Power-in-6- ... 5af065ff87

Question I've got is: is the voltage stabiliser only needed for the fuel gauge? It seems to be the case, but on the schematic in the workshop manual I can't even find it!

Re: Remove Control Box - Alternator

Posted: Sat Nov 09, 2013 8:07 am
by MarkyB
The voltage stabiliser for the fuel gauge is a small separate unit, it should be on the back of the speedo.

Re: Remove Control Box - Alternator

Posted: Sat Nov 09, 2013 11:12 am
by millerman
Boris64

PS no offence, but if you turn it the other way up you will only have 2 wires going to the top (brown & red (collected whites), between the boxes maybe? You would also save 3 or 4 connections and it would IMHO look much neater :wink: with wires direct from the loom to the bottom of the boxes.

Good idea and certainly no offence taken :D Any other ideas let me know but keep it simple!

Re: Remove Control Box - Alternator

Posted: Sat Nov 09, 2013 1:26 pm
by Tudge
Thanks MarkyB, I knew where it was, I was just confirming that it's only the fuel gauge that needed stabilisation.

I've just drawn up a diagram for the proposed new wiring - can anyone see if I've made any silly mistakes or there any problems with it please tell me!

I've tried to stick to british wiring colours, but I know very little about them, so again if anyone's got any suggestions I'd love to hear them!

Many thanks.[frame]Image[/frame]

Re: Remove Control Box - Alternator

Posted: Sun Nov 10, 2013 9:05 am
by MarkyB
It looks like the alternator is live all the time, is that normal?

Re: Remove Control Box - Alternator

Posted: Sun Nov 10, 2013 9:33 am
by bmcecosse
There already is a very simple and easy to follow wiring diagram at the head of this section - I commend it to you. No need to re-invent the wheel!

Re: Remove Control Box - Alternator

Posted: Mon Nov 11, 2013 11:18 am
by Tudge
Thanks for the replies, I've already been on this forum a little while, but somehow I knew bmc wouldn't approve... Is there no advantages to having a separate fuse for each circuit?

To be honest, I just fancied doing something a little different as I won't be buying a premade wiring loom anyway...

And MarkyB - cheers, I think maybe I missed a ground off the alternator?