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floor panel attempt #1
Posted: Mon Mar 14, 2011 10:48 pm
by mrmorrisminor
I was reading some of the posts by Taupe on fabricating panels and was inspired to have a go.......[frame]

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I started by creating a wooden former of the rear floor panel. I made a full rear floor pattern for future use.....[frame]

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Then cut the sheet to the approx size of the repair needed, marking the indentations to be fabricated[frame]

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It is far from perfect but it's my first go at proper panel beating.... we are on a very restricted budget for this resto (my cousin's first car) so thought it was the perfect time to have a go

Re: floor panel attempt #1
Posted: Mon Mar 14, 2011 10:55 pm
by brian
well done
Re: floor panel attempt #1
Posted: Mon Mar 14, 2011 11:05 pm
by taupe
Hey Mrmorris minor
Looks good to me too
Tip if you want to reduce the small bumps and ripples - place a metal bar in the radius and tap any high spots lightly with your hammer.
Excellent work and will be nice and strong.
Taupe
Re: floor panel attempt #1
Posted: Mon Mar 14, 2011 11:18 pm
by mrmorrisminor
Thanks for the tip..... I will be doing some fine tuning at the weekend before fitting

Re: floor panel attempt #1
Posted: Tue Mar 15, 2011 11:47 am
by chickenjohn
Good effort!
BTW, you can make your own tool to stamp out these indentations by taking an old, wide bladed chisel and rounding the edge with a grinder. This will give a sharper/ neater line at the edge of each indentation.
Re: floor panel attempt #1
Posted: Tue Mar 15, 2011 3:54 pm
by RobThomas
If you could borrow a wheeling machine for 10 minutes then you'd have an awesome finish. Gets all of the dents out of the panels. You can borrow mine but I'm in cardiff!
Re: floor panel attempt #1
Posted: Tue Mar 15, 2011 6:52 pm
by RobMoore
This may seem a bit silly but why do the floor panels have these indentations?
Re: floor panel attempt #1
Posted: Tue Mar 15, 2011 8:22 pm
by taupe
Rob
The indentations add a lot of strength and reduce drumming.
Taupe
Re: floor panel attempt #1
Posted: Tue Mar 15, 2011 9:06 pm
by RobMoore
ah right ty
Re: floor panel attempt #1
Posted: Tue Mar 15, 2011 10:54 pm
by Sam_Finlay
Now there's a coincidence. I posted this video I took last month of my home made floor panels to You Tube the other day.

LOL
http://www.youtube.com/watch?v=bIibEpMt_4w
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Re: floor panel attempt #1
Posted: Wed Mar 16, 2011 7:45 pm
by mrmorrisminor
Like the vid..... I've got that self same job to do on my pick up resto that I started 3 years ago and got 'side tracked'
