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Spark Plugs

Posted: Fri Nov 06, 2009 7:01 pm
by simmitc
There have been numerous questions about spark plugs, so I thought that the following might be useful:-

Most Minors probably left the factory with Champion spark plugs. I have seen these fitted in genuine original engines and most of the old Gold Seal “Factory Reconditioned” units, although some of these definitely had NGK plugs fitted. Let’s look at Champion:

The Champion recommendation is an N9Y. This is interpreted as:

N = 14mm thread, ¾ inch reach
9 = heat range
Y = projected core nose

An additional prefix “R” indicates that the plug has a built in resistor for suppressing interference on radios. These can use plain leads and caps, whilst plugs without a resistor may require a suppressed cap and/or lead – but suppression of interference on radios is a separate subject in its own right!

An additional suffix “C” indicates a copper cored plug.

So your standard Minor might use N9Y, RN9Y or RN9YC, all perfectly acceptable.

The heat range for normal automotive use is 1 (cool) to 25 (warm).
Engines with a low combustion chamber temperature use a hotter plug such as 14.
Engines with a higher combustion chamber temperature use a cooler plug such as 6.
Using different heat values may help with tuning, but again, that’s a separate subject.

Other manufacturers use their own reference system. For example:

Champion NGK
N6Y BP8ES
N7Y BP7ES
N8Y BP6ES
N9Y BP6ES
N10Y BP6ES
N11Y BP5ES

RN9Y BPR6ES
RN9YC BPR6ES

Note that the heat range numbers run in the opposite direction, the “R” appears in a different position, and that there is an overlap in heat values, not a direct one-to-one correlation.

Just to complicate things further, there are many different makes of spark plug, and not all cross reference guides give the same results. Consider the Champion N9YC which, depending on your source of reference, could be replaced by:

AC-Delco R41XLS
Bosch W5DC
Mighty M4G22
Motorcraft AGS12C
NGK BP7ES

Lastly, the recommendation for most A-series engines is the trusty N9Y, but it is a recommendation. Just as some engines need a different needle in the carburettor, and timing varies slightly between engines, so it may be necessary to try a hotter or cooler plug.

Posted: Fri Nov 06, 2009 9:04 pm
by bmcecosse
I run N6Y - warmed up 1098 with ~ 10:1 comp ratio.

Posted: Sat Nov 07, 2009 12:08 pm
by mike.perry
The original plug for the Minor A Series was Champion N5.
The original side valve plug was L10, superceeded by L86YC or NGK B6HS. How do these fit into your tables?

Posted: Sat Nov 07, 2009 3:15 pm
by simmitc
"L" = 14mm thread with 1/2 inch reach.
"N" as above.
"Y" as above.
"C" as above.
Heat range for L10 and B6HS,as above, suggesting that sidevale used hotter plugs, and that early "A" series used cooler, but the recommendation changed over time - possibly to do with fuel grades?

The L86 is interesting, a very hot plug, typically for two-stroke motors. It's listed for outboard motors such as British Anzani Seasprite, lawnmowers, and motorcycles such as Puch and Puegot. For interest:

1-25 Automotive, small engines, and ordnance :o
26-50 Aviation
51-75 Competition, racing (see my note about tuning)
76-99 Industrial and Special Features types.

It is possible that the L86 was a "Special Feature", but regretfully I do not have any further data on those.

My research is taken from Champion Application Guides of the 1970s-80s where virtually every A-series (948, 1100, 1800, Morris, Austin, Mini, Vandan Plas, MG, etc) is listed as N9Y (a couple of MGs were different).

I'd welcome comments from anyone who has access to earlier guides to see if we can get a changeover point for the recommendations.

Posted: Sat Nov 07, 2009 8:15 pm
by NZJLY
Good info, can we put this into tips please? That way I can find it when I need it.
John

Posted: Sun Nov 08, 2009 12:05 am
by mike.perry
L10S was the hot version of the L10. Autolite 425 is another alternative for the s/v engine.
The Vedette marine version of the s/v engine uses Champion D16 18mm dia. plugs
I think my 1961 Suffolk Punch mower uses a Champion J8 plug.

Posted: Sun Nov 08, 2009 7:58 am
by simmitc
John, thanks for your comment.

Mike,
D = 18mm 1/2 inch reach
J = 14mm 3/8 inch reach

Back on Minors, I have an Autobook Owners Workshop Manual (number 770) for the Minor, dated 1978, and a "Handybook" manual from 1974; and both of these recommend N5 plugs, which is at odds with Champion's own recommendation.

"Morris Cars" from 1966 by "T.B.D. Service" lists:
MM L10
Series II N5
1000 (948 & 1098) N5
Mini Cooper N9Y

What started as an attempt to give simple guidance has now become an intriguing detective story. Could the change in recommendation be due to improved cooling (better water pumps and water additives), changed fuel grades, changed range of plugs from Champion?

If anyone can post additional information, then I'll try to follow up and publish combined results. I did say originally that guides were only recommendations!

Posted: Sun Nov 08, 2009 10:11 am
by bmcecosse
Long nose plugs hadn't been invented! The N9Y is the long nose equivalent of the N5. Interestingly - Racing Champion Plugs are all short nose - N60/N64 etc!

Posted: Sun Nov 08, 2009 11:28 am
by mike.perry
Maybe Champion changed their numbering system

Posted: Sun Nov 08, 2009 1:23 pm
by bmcecosse
No - you can (in theory at least ) still get N5 plugs. It's just that long nose plugs came along and were thought to be 'better'!

Posted: Wed Nov 11, 2009 2:12 pm
by Kevin
As requested I will move this to useful tips.

Posted: Sun Dec 13, 2009 9:23 pm
by simmitc
As my original post raised a couple of questions, I contacted Champion who have provided the following information:-

Over the years we have unfortunately lost much historical data & literature, therefore we cannot give exact dates when changes were made. We have also not catalogued the Minor for around 20 years.
I have, in investigation of your query, now defined the current production plugs for the Minor & it will be back in our next catalogue.

N5 for the 948cc was superseded by N5C
N9Y for the 1098cc was superseded by N9YC

N5 & N9Y were nickel electrode plugs, they were upgraded to N5C & N9YC copper core electrode plugs as the copper core provides longer plug life. Automotive plugs are now all copper core or higher technology to cover life/service interval demands. Nickel plugs remain for small engine (ie mower) applications.

So there we are, after 20 years, the Minor will be back in current Champion catalogues, and if using the copper electrodes, you can extend plug life to from 6,000 miles to 10,000 miles. I'd call that a result, and would like to thank Champion for their assistance. I recommend their plugs most heartily.

Posted: Sun Dec 13, 2009 9:26 pm
by bmcecosse
3 Cheers for Champion! We are the Champions.... etc etc

Posted: Wed Dec 16, 2009 3:23 am
by Chris Morley
Well done simmitic - I guess all those old Champion spark plugs in my shed that did no more than 5-6,000 miles can be cleaned & used again!

Posted: Wed Dec 16, 2009 5:18 pm
by bmcecosse
Aye - but don't wire brush them! At least - not with a steel brush. The little brass wire brush for suede shoes is ok - I see Wilkinsons sell em!

Posted: Sun Dec 20, 2009 9:55 am
by RobThomas
99% NGK of plugs leave the factory with a gap of 33 thou. Minors (generally) want about 25 thou. 99% of adults have thumbnails 25 thou thick, if you don't have a gauge!

Re: Spark Plugs

Posted: Wed Jun 23, 2010 9:26 pm
by xpress
it's worth mentioning what happens of the gap is too wide or too small?

Re: Spark Plugs

Posted: Thu Jun 24, 2010 9:25 pm
by bmcecosse
Well go on - do tell us ! :wink:

Re: Spark Plugs

Posted: Fri Jun 25, 2010 1:01 pm
by xpress
oh rats, what have i got myself into? shoving all this information in my little head ..

:S

If the spark plug gap is set too small, the spark may discharge too early because it's easier to jump the gap, and it may not ignite the mixture. If the gap too wide, will affect high speed performance. The wider the gap, the harder it is to spark across it. Also, the narrower the gap, the faster the plug wear. So the moral is, MIND THE GAP!

Re: Spark Plugs

Posted: Fri Jun 25, 2010 2:35 pm
by bmcecosse
:roll: :o