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first breakdown

Posted: Sat Oct 17, 2009 6:49 pm
by sgray
ok, second if you count running out of petrol a couple of weeks ago, but that was definitely my fault.

This morning Trev was a little reluctant to start; turning over slowly. He did it again after about a 20min run but then was fine outside the next shop not 5 mins later.

Double parked him in the high street to unload a load of bags for the charity shop and he helpfully refused to start again - just a small groaning sound and a click. I waited 30 seconds and tried again and he fired up quickly and immediately as if there'd been nothing wrong.

Then just now I went to move him in to the garage and he wouldn't start - no groaning noise - just a click. The lights were working fine, so battery not completely flat? I tapped the starter - no effect. Have run out of light so I've pushed him in to the garage for now.

Probably not relevant but there is a green/white wire with spade connector on the end loose at the end of the loom near the back of the dynamo - the wiring diagram say green/white is indicators (which are working).

Where do I start - have very little in the way of equipment as I've had modern cars for so long. Charge the battery first?

Simon

Posted: Sat Oct 17, 2009 6:51 pm
by PSL184
Poor battery connections - Dirty earth to body - Bad connection to solenoid / starter etc....

Posted: Sat Oct 17, 2009 6:54 pm
by sgray
Blimey, that was quick - will try that in the morning

thanks

Posted: Sat Oct 17, 2009 7:11 pm
by PSL184
I just happened to be here when you posted :-)
Don't worry - it won't be serious .....

Posted: Sat Oct 17, 2009 8:36 pm
by mike.perry
If all else fails there is always the starting handle

Posted: Sat Oct 17, 2009 8:43 pm
by DAVIDMCCULLOUGH
Sounds to me like the solenoid, usually intermitent then stops working completely. Very easy to change though if it is!

Posted: Sat Oct 17, 2009 10:45 pm
by sgray
mike.perry wrote:If all else fails there is always the starting handle
Haven't got one of those - hmmnn I wonder if Gerry has? Might have to get the bicycle out.

Posted: Sun Oct 18, 2009 7:35 am
by MarkyB
The loose wire is probably the filter blocked warning light wire.
It would have plugged onto the oil filter housing.
An early attempt at a service due light :) Not the recommended way to decide when a service is due :o .

Posted: Sun Oct 18, 2009 11:32 am
by bmcecosse
Will never work - if the plate/spring have been lost anyway!
But the problem does very much sound like simple bad connections - check em!

Posted: Sun Oct 18, 2009 1:48 pm
by sgray
Ok, an update. I charged the battery for about an hour and then the truck started first time - so perhaps it's not being charged. Tested the battery connections and earth as best I could and cleaned up connections.
Then followed the Haynes instructions for testing the Dynamo in situ - disconnecting the D and F connections at the control block, running a wire between them and from there to negative on my test meter - with the other probe to earth. With the engine idling this produces just under 2v on the meter - the book says it should be 15v.

Does this indicate a faulty dynamo?

Also, again may be unconnected, but in that configuration (ie: with the test wire in place) the ignition light glows bright red (when the ignition is on but not started) - normally it barely glows.

Sorry to keep asking questions - still learning

Simon

Posted: Sun Oct 18, 2009 1:55 pm
by PSL184
You don't need to disconnect anything. With engine running put test meter across battery terminals on the 20V range setting. If you get 13.5 - 14.5 volts all is well. If not report back and I'll tell you how to check the regulator.

Posted: Sun Oct 18, 2009 2:06 pm
by sgray
I get 12v with the engine running (approx - the meter on has 10v or 50v ranges)

Posted: Sun Oct 18, 2009 2:09 pm
by PSL184
OK so that indicates the battery is not being charged. Now put you meter between battery negative and the 3rd terminal from the left (the middle one) on the regulator and report back on that voltage pls.

Posted: Sun Oct 18, 2009 2:15 pm
by sgray
Just over 4v

Posted: Sun Oct 18, 2009 2:21 pm
by bmcecosse
Definitely not charging - the Ign light should be out - not 'dim' when running.

Posted: Sun Oct 18, 2009 2:27 pm
by PSL184

Posted: Sun Oct 18, 2009 3:13 pm
by sgray
excellent - easy enough for a beginner to fit?

Posted: Sun Oct 18, 2009 3:15 pm
by bmcecosse
Dead easy - certainly worth doing first - before worrying about the regulator. Page N4 onwards of the Workshop manual- and again N41 for the later dynamo!

Posted: Sun Oct 18, 2009 7:36 pm
by PSL184
Regulator is working fine - The 2 voltage measurements confirm this. I wasn't suggesting the regulator was faulty, just eliminating it from the equation.
New brushes will fix your problem but when you fit them make sure the ring of copper you see inside the dynamo is cleaned up with wet and dry paper and also make sure the metal plates that you screw the brush wires to are cleaned up with emery paper to ensure a good contact.

Posted: Sun Oct 18, 2009 10:18 pm
by sgray
Thanks for all your help today - have ordered the brushes and quite looking forward to having a go.
Funnily enough one of the few spares I do have is a new regulator - a present from a neighbour when he saw the car in the drive. That'll almost guarantee that it'll never go wrong.

Simon