Morris lights switch innards.....a world exclusive?
Posted: Sun Aug 16, 2009 6:54 pm
This follows on from posts in "Other", regarding the screen wash pump and a suggestion to use a light switch for the wipers. The first click would be wipers, and the second click wipers with the washer pump.
I thought it might be possible to modify the light switch, so that the second click didn't lock, but returned to first-click position when the finger pressure was removed.
So, off to the workshop to investigate. I discovered that the two switch body parts are not riveted together, and can be prised apart quite easily with care. Easy to put back together, also. I met four little springs, which love to travel without permission once the fiddling about begins.
Regarding the modification - no way!
The mechanism looks like it wouldn't last five minutes, but here we are 43 years on.......
! Amazing really! Not a sign of any wear whatsoever! Impossible to even vaguely estimate how many times this switch has been clicked. Has anyone ever had a problem with one of these? I haven't, and I've owned a few Moggies. I don't recommend having a look yourselves, but it is of a very simple yet clever design.
I wonder if any of the parts companies list any of these parts. I doubt it, as I suppose you'd just buy a full switch. It does seem though that it was designed to be serviceable, in the way the two parts of the body can be safely prised apart and be easily re-assembled. One for the historians, perhaps.
The first picture shows the switch in the 'off' position - there is a second 'gizmo', removed here for clarity. Both are made of plastic. The second picture shows the same 'gizmo' flicked into 'sidelights on' position. The 'gizmo' has a protruding tab at the bottom, which sits in a recess at the end of the switch lever. The whole 'gizmo' rises as it is pushed from below by the lever, and flips downwards as the tab passes to the other side of the springs, making a contact inside the other part of the switch body. The second click does the same with the second 'gizmo', to connect the headlamps. The springs, though small, are quite stiff, giving that very positive 'click' when you use the switch.
The piece of copper on top of the 'gizmo' is held loosely on a pin sticking out of the top of the 'gizmo'.
So, modifiable? Not as I can see. Serviceable? Definitely. In the event of the tab at the bottom of the 'gizmo' being worn and too short, you wouldn't have to be a genius to make a new plastic 'gizmo'. A hot panel pin held with pliers and pushed into the plastic would hold the copper piece on the top. Two little arms to hold the springs on the top sides of the 'gizmo' would need filing to shape, and the bottom tab needs to be just about exactly the right length.
Perhaps someone has a better name for the 'gizmo'? Flipper?<br>
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I thought it might be possible to modify the light switch, so that the second click didn't lock, but returned to first-click position when the finger pressure was removed.
So, off to the workshop to investigate. I discovered that the two switch body parts are not riveted together, and can be prised apart quite easily with care. Easy to put back together, also. I met four little springs, which love to travel without permission once the fiddling about begins.
Regarding the modification - no way!

The mechanism looks like it wouldn't last five minutes, but here we are 43 years on.......

I wonder if any of the parts companies list any of these parts. I doubt it, as I suppose you'd just buy a full switch. It does seem though that it was designed to be serviceable, in the way the two parts of the body can be safely prised apart and be easily re-assembled. One for the historians, perhaps.
The first picture shows the switch in the 'off' position - there is a second 'gizmo', removed here for clarity. Both are made of plastic. The second picture shows the same 'gizmo' flicked into 'sidelights on' position. The 'gizmo' has a protruding tab at the bottom, which sits in a recess at the end of the switch lever. The whole 'gizmo' rises as it is pushed from below by the lever, and flips downwards as the tab passes to the other side of the springs, making a contact inside the other part of the switch body. The second click does the same with the second 'gizmo', to connect the headlamps. The springs, though small, are quite stiff, giving that very positive 'click' when you use the switch.
The piece of copper on top of the 'gizmo' is held loosely on a pin sticking out of the top of the 'gizmo'.
So, modifiable? Not as I can see. Serviceable? Definitely. In the event of the tab at the bottom of the 'gizmo' being worn and too short, you wouldn't have to be a genius to make a new plastic 'gizmo'. A hot panel pin held with pliers and pushed into the plastic would hold the copper piece on the top. Two little arms to hold the springs on the top sides of the 'gizmo' would need filing to shape, and the bottom tab needs to be just about exactly the right length.
Perhaps someone has a better name for the 'gizmo'? Flipper?<br>