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Pick-up custom

Posted: Wed Jan 14, 2009 8:47 pm
by TEDJordan
Been on here a while so might as well put this up

I've always loved pick-ups and since m step-father bought me a Morris minor when i was 15 and i restored it to concourse and sold it whe I was 17, I wanted another Minor - sad eh! So I set about finding something I could really cannibalise as i hate destroying mint condition classics. The pictures show just how bad this car is. Got it on ebay around my 19th birthday for around £54 and I had to travel 310 miles to collect! Far from stock, masses of rust (terminal really)), PAS and Disk brake conversion, horrible T-bar conversion, this car used to run a highly tuned MGB engine, then the previous owner had fited an Lancia twin camm.

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I sat the vehicle outside my fathers garage business for a couple of months whilst I finished off stripping and flooring a spare building then painted it, added electrics/lighting then moved it in:

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Started dis-assembly on the vehicle when I had spare time, buying pieces now and again as some of the interior panels on the front end will remain standard(ish):

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After a couple more months had some storage issues with other projects etc in the little workshop so emptied my workshop again and cleared everything away. The picture below shows a couple of the little bikes/quads/peds etc that were blocking work area. So I had to clear another storage shed bigger than this to store all 20 odd bikes/vehicles:

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Before I put the vehicle back in ( now without floors/back/doors etc ) I pressure washed and steam cleaned the shell to prevent more massive piles of loose rust forming under the work areas.

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Ordered some panels such as standard inner wheel panles, A-panels and Internal kidney panels, which will give me a good basis for measurements before cutting into them to modify and widen the shell before seperating it from its old chassis and putting it on its new one I'm designing:

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another few weeks passed then i started more de-construction, taking the modified suspension off etc, stuff i'll never use again:

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^ Last pic shows carefully removed inner arches lol ^

First real mistake was to start repairing the windscreen surround, as I later found a replacement standard 1-piece roof (which I need due to the gay T-bar roof) and full rust-free surround. It was a time consuming process with no repair panels available and convex and concave curves:

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Found a 1 piece fibreglass front which will be a good basis again for my modified flip-front end. I can widen it by 6" then create a buck and cast the new carbon/kevlar piece when the time comes. This piece was in portsmouth, and a friend brought it up to cumbria for me in the back of his Brand New Focus ST, which it JUST fitted into. I gave him a saw and told him if it needs cut, cut it perfectly stright down the centre-line, nonetheless it squeezed in

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Got some more work done on the moggy over the past couple of weeks, not much as I havnt had that much time. Sorry about the quality of pictures, didnt clean my camera lense:

Front Kidney panel cut-out (can you guess why its called that??
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This should help if not, old vs new:
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Got to love replacement panels ^ the new ones 15mm longer than the original one >:(

Then I decided I could remove the back panel As it was only tacked together (previous owner) with box section and angle iron :P

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Thats how the car is at the minute, hope to do more when the new full dome inner arches arrive but they're on back-order. I cant spot the new kidney panels into place until I have them as a datum.


Jordan

P.S. Lifted this off another forum incase theres anything out of place

Posted: Wed Jan 14, 2009 9:01 pm
by bmcecosse
A very brave project - good luck with it! I wish I had facilities like that! I think some replacement panels are longer intentionally - you can use the extra length if the surrounding metal is 'past it's best' - or just trim the extra off. Better to be too long than too short!

Posted: Wed Jan 14, 2009 9:11 pm
by les
Was this pick-up posted on here a while back? I seem to remember seeing one with the roof mod linked to ebay.

Posted: Wed Jan 14, 2009 9:36 pm
by TEDJordan
Thanks for the comment - The cheaper panels are the ones that seem to have the extra length on them so far, think they're sri-lanken?

I've put the odd photo of it up, but It hasnt been on ebay for over 16 months, as I bought it!

Jordan

Posted: Wed Jan 14, 2009 10:35 pm
by FrankM83
HEy good luck with the project seen it on another forum!! kep us updated

Posted: Thu Jan 15, 2009 9:27 am
by alex_holden
Impressive stuff. :)

Posted: Thu Jan 15, 2009 10:52 am
by leyther8008
Nice work on the windscreen!
So your not using the discs and roll bar again?, have you sold them? PM me will happily give you the cost of the vehicle for them.
Regards

Posted: Thu Jan 15, 2009 11:19 am
by Kevin
Great size workshop and a rather useful tow vehicle you have :D

Posted: Thu Jan 15, 2009 12:46 pm
by TEDJordan
thanks guys :wink:

Leyther - Im not using them no, you can have them for £30 but there may be a couple of bolts missing etc, and they're badly rusted :-? I'll take pictures for you and post them when im not on site

Jordan

Posted: Thu Jan 15, 2009 12:49 pm
by leyther8008
Sweet!
Only problems getting them down to Lancashire! Furthest north I've got planned is Morecambe but could keep going on M6 for a bit! middle of next month.
UPDATE PM SENT TED.
BERN

Posted: Tue Jan 20, 2009 12:31 am
by TEDJordan
Still no arches :(

so Just tidied up a bit in the workshop, and moved the recaro's to go in the work van ( escort van with RS turbo lump to go in )

Also clamped the side legs of the flipfront to some wood, as they had sagged under its own wight, so while it goes into storage it will slowly be straightening itself out and wont bend anymore.

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Hate not having any decent updates :evil:

Jordan

Posted: Tue Jan 20, 2009 9:58 pm
by polo2k
Just wanted to post up that this project looks facinating and ill be keeping an eye open for it.
What are the plans for the finished article?

Posted: Tue Jan 20, 2009 10:24 pm
by FrankM83
are the front wheels Ronal wheels?

Posted: Wed Jan 21, 2009 1:05 am
by TEDJordan
polo2k - Thanks very much, the plans are very much centred around building a new chassis to take 300Z ( V6 twin turbo ) running gear with fully independant adjustable suspension, as a show case for the engineering firm I am affiliated with.

Frank - the car only has one alloy lol, I havnt had a proper look at it so it could be, looks to be magnesium at a glance and its maybe only got one alloy as i know some of the older magnesium alloys were famous for letting go of their centres!

Jordan

Posted: Fri Jan 23, 2009 10:01 pm
by polo2k
Cant wait till I find another garage for mona. Ill be next in line at this kinda thing!!!

Posted: Wed May 06, 2009 3:48 pm
by TEDJordan
Thread resurrection alert!!

Taking ages to source parts at the minute but I managed to track a roof locally (thanks to a mmoc member:thumb:) So I took a grinder and cut it off lol.

Also got a pristine passener door off a 2-door, an almost mint (lots of surface rust) drivers door and a cab-back panel with no rust:
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Started drilling the spot welds out on the front panel to re-attach it as normal fitment but with plugwelds obviously.

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Started stripping and preping the doors for the carbon fibre moulds too

Jordan

Posted: Mon Jul 27, 2009 12:57 pm
by TEDJordan
I've been busy/lazy recently with a ford orion turbo, when i got round to doing some work on the moggy I got a nasty surprise when i took the drip rail covers off, couple of bug repairs that took some time, still got the spot-weld holes to plug weld as i'm going to run bladed drip rails without covers, means its got to be perfect though

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Jordan

Re: Pick-up custom

Posted: Mon Apr 05, 2010 12:13 am
by TEDJordan
As usual, Its been forever since my last update but I've been off work since the second week of march so I got a bit done with the moggy. Cars now on (modified) stilts as its miles quicker to work on at table-height.

Both B pillars that I bought were a little rusty on the bottoms but I knew this before I bought them so I have repaired both of them and cut them down to what I know I will need. I'll only include a couple of progress pics on one of them as the other is just he exact opposite:

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Some of the rust damage from inside after fruther metal removal, all rust surfaces here were replaced with fresh metal:
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Finished pieces, both are given a quick shot of black primer just to give them some rust protection for the meantime. If it looks a little uneven, its only because the paints still wet.
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After these, I've made a start on the inner wings. The tricky part is getting them level in every direction with each other and since both sides are non-standard on the car, I've nothing to go from. Heres where I'm at after some cutting and bracing:

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I'd like to say more updates soon but I cant imagine that being the case :(

Jordan

Re: Pick-up custom

Posted: Mon Apr 05, 2010 8:55 pm
by rich-legg
Looks cool 8)
Wish my workshop was that tidy :roll: :lol:

Re: Pick-up custom

Posted: Mon Apr 05, 2010 11:44 pm
by rossrox
rich-legg wrote:Wish my workshop was that tidy :roll: :lol:
wish my workshop was that big! :lol:

Anyway cool project jordan! you modifying it or restoring it to normal look?