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MIG Welding Safety

Posted: Mon Oct 15, 2007 8:37 pm
by MoggyTech
After watching a dreadfully dangerous YouTube video clip about DIY welding, thought I would post some very basic MIG welding safety tips.

1: Do NOT assume MIG welding is really easy and try to dive right in. At the very minimum, have an experianced welder show you the basics. Any decent welder will start with basic safety.

2: MIG welders give off UV radiation much like a sun bed. So ALWAYS wear a full face helmet and cover up all exposed skin to prevent skin cancer, don't forget your neck.

3: If welding under a car, wear ear defenders, the full ear type as used by the guys who guide aircraft about during taxi. No MIG welding isn't noisy, but welding splatter than rolls into your inner ear burning as it goes, is extremely painfull, and can lead to permanent hearing loss in the effected ear

4: Know the material you are welding. If it's galvanised DANGER! Welding galv steel gives off toxic heavy metal fumes, this can be FATAL unless proper ventilation is used.

5: Always have a proper fire extinguisher close by.

6: Remove all flammable material from the welding area, weld spatter can travel a fair distance. Make sure any fuel tanks are well away, and preferably outside the building you are welding in.

7: Some professional welders do fine detail work without a helmet. You may have seen this on various TV shows. They 'sight' the weld then close their eyes as they make the spot weld, then open their eyes to inspect the weld, before moving on to the next weld. Do NOT try this, better to buy an auto welding helmet and save your eyes for other things. Arc eye is extremely painfull, and in some cases causes permanent eye damage.

8: Allow plenty of work breaks. Restorations can be frustrating, and if you get tired, you make mistakes.

9: Make sure both sides of the job being welded is clear of flammable materials. It's all too easy to start a small patch under a car, only to discover the carpets are on fire inside the car.

10 Never take shortcuts on something you are not sure of. If in doubt, get professional advice.

Posted: Tue Oct 16, 2007 7:42 am
by chickenjohn
Good tips Moggy Tech. I would add- wear a fire retardant cotton overall- and a long sleeved cotton shirt under this- these can really help protect your skin from weld spatter- it burns and hurts!

Wear leather welding gloves (prevents burns to the hand/ stops UV).

Keep your work area ventilated, harmful fumes are given off during welding.

Re: MIG Welding Safety

Posted: Tue Oct 16, 2007 10:04 am
by paulhumphries
MoggyTech wrote:
3: If welding under a car, wear ear defenders, the full ear type as used by the guys who guide aircraft about during taxi. No MIG welding isn't noisy, but welding splatter than rolls into your inner ear burning as it goes, is extremely painfull, and can lead to permanent hearing loss in the effected ear
I'll agree 100% with that.
I spent a year backwards & forwards visiting hospital until they confirmed there was nothing more they could do and I am left with damaged hearing on one side.

Paul Humphries.

Posted: Thu Nov 29, 2007 6:15 pm
by 8009STEVE
Arc eye is extremely painfull
For those of you that have not experienced Arc Eye, then imagine having hot sand poured round the back of your eye. Then imagine it ten times worse.
IT HURTS!