Page 4 of 8

Re: Boris 1964 2 door saloon

Posted: Mon Apr 08, 2013 10:53 pm
by DAVIDMCCULLOUGH
Its a fiddly job alright, I usually take the front wheel off as well as it gives a bit more room for manouvre.

Re: Boris 1964 2 door saloon

Posted: Tue Apr 09, 2013 11:19 am
by Boris64
David,

The dexterity of a violinist was exactly what I could have done with :D

If the down pipe was 1" shorter it wouldn't be playing accompaniment on the hole in the lower bulkhead which would be an improvement. :evil:

Ive tried the percussion tool again :( and have seen various images with metal cut away but wonder if anyone has a better solution?

Pete

Re: Boris 1964 2 door saloon

Posted: Tue Apr 09, 2013 4:17 pm
by jagnut66
To get rid of the exhaust drumming I ended up having to make that hole larger too............... :roll:

Re: Boris 1964 2 door saloon

Posted: Tue Apr 09, 2013 5:34 pm
by Boris64
Jagnut

On the basis of your note, I'll grasp the batton and set about tuning things to fit.

Pete

Re: Boris 1964 2 door saloon

Posted: Tue Apr 09, 2013 11:21 pm
by DAVIDMCCULLOUGH
So its hitting and making a noise, right? :wink:

Loosen all the 2 straps off again, so the exhaust can move up a bit. Place a jack under the siencer to take the weight off. Put a bit of wood in between the hole were the exhaust goes out and the exhaust. Re attach your straps and remove the wood, hopefully should be in the right place. Chances are it will now hit off the centre crosmenber - when it warmed up a bit you can get a bit of movement with a strong bit of timber and bend it down slightly. Ive had to bend the last 2 steel ones Ive fitted.

I would avoid cutting a bit out of the floor where the exhaust passes through, this is part of the monocoque structure and helps support the chassis legs!

Re: Boris 1964 2 door saloon

Posted: Wed Apr 10, 2013 11:49 am
by jagnut66
I tried playing round with the straps and adjusting things for an age before I bowed to what seemed the inevitable...... :-?

Re: Boris 1964 2 door saloon

Posted: Wed Apr 10, 2013 9:34 pm
by Boris64
Ok, I guess that's enough of the musical banter.

I've tinkered with the straps and jack option to no avail and am warming up the disc cutter.

Before I take a bite out of the body work i'm wondering if I cut the down pipe shorter what chance I would have of flaring the end again?

Any thoughts?

Thanks

Pete

Re: Boris 1964 2 door saloon

Posted: Thu Apr 11, 2013 8:27 am
by MarkyB
Not a hope :(

You could have a practice on the old one to see how hard it would be.

Re: Boris 1964 2 door saloon

Posted: Thu Apr 11, 2013 1:46 pm
by Boris64
Marky

Old one gone for recycling but I agree with your assessment of success :(

Re: Boris 1964 2 door saloon

Posted: Mon Apr 15, 2013 5:42 pm
by DaisyMayFozz
Trust me the jack and wood option works- I had to do it a few weeks ago. Its a bit of a pain and takes time, but better than chopping the bodywork like David says use the jack under the silencer, and line the exhaust up roughly, jam a decent piece of wood in the gap and I tend to try and jack the exhaust up tight to the manifold, with the wood still in place ensuring that the wood or exhaust does not slip in the process, and then attaching clamp and seal before re attaching the straps and then removing the jack and wood. That worked for me!

Re: Boris 1964 2 door saloon

Posted: Mon Apr 15, 2013 9:45 pm
by Boris64
Chris,

Thanks for the advice. I'll give it a go at the w/e.

Whilst I'm on, any thoughts on why the blue main beam light is glowing when dipped and then fully illuminated on main beam?

Thanks

Pete

Re: Boris 1964 2 door saloon

Posted: Mon Apr 15, 2013 10:10 pm
by Dean
I think the main beam foot switch may be wired up backwards.

From memory there are three wires. Locate the live one and swap over the two wires that go to your lights.

Re: Boris 1964 2 door saloon

Posted: Tue Apr 16, 2013 3:00 pm
by Boris64
Dean

Thanks for the advice I'll give it a go.

Pete

Re: Boris 1964 2 door saloon

Posted: Tue Apr 23, 2013 9:44 am
by Boris64
Still struggling with the exhaust - an inch off the downpipe would solve everything.

Much more importantly, Boris and my daughter passed their driving test :D :D :D to much comment from the instructors.

Re: Boris 1964 2 door saloon

Posted: Tue Apr 23, 2013 11:20 am
by jagnut66
Much more importantly, Boris and my daughter passed their driving test to much comment from the instructors.
Well done! :P

Re: Boris 1964 2 door saloon

Posted: Tue Apr 23, 2013 11:14 pm
by DAVIDMCCULLOUGH
Excellent news, I bet the minor will be getting plenty of use now 8)

Re: Boris 1964 2 door saloon

Posted: Wed Apr 24, 2013 7:03 pm
by Boris64
Jagnut/David

Thanks for the congrats which I will pass on.

Other than maintenance I fears have seen the last of Boris :cry: but gone to a good cause :)

Pete

Re: Boris 1964 2 door saloon

Posted: Wed Apr 24, 2013 7:54 pm
by jagnut66
Don't you have one of your own then? :o

Re: Boris 1964 2 door saloon

Posted: Wed Apr 24, 2013 8:10 pm
by Boris64
Now just the joy of ownership, insurance and fuel payments :D

Chance of a seat in the office is a diminishing possibility.

Re: Boris 1964 2 door saloon

Posted: Wed Apr 24, 2013 8:22 pm
by jagnut66
Go on, buy another, one for you to enjoy, you know you want to....................... :P