Page 3 of 3

Re: Improved rubber parts

Posted: Wed Nov 11, 2015 12:34 pm
by Declan_Burns
Thanks Phil.
Good tip on the Marina parts.

Simmitc,
Pretty soon I would think. Certainly this side of Christmas.

Regards
Declan

Re: Improved rubber parts

Posted: Fri Nov 13, 2015 4:10 pm
by danielvoorwerk
Great, i would surely buy/need them by then ;-)

Re: Improved rubber parts

Posted: Fri Nov 27, 2015 9:35 am
by Declan_Burns
We made the final adjustments to the mould yesterday and produced the first batch of trunnion seals.
We are quite pleased with the results.

Regards
Declan


To sum up how this is actually done:

Injection moulding machine-mould female part[frame]Image[/frame]
Injection moulding machine-mould male part after mould separated[frame]Image[/frame]
First batch of trunnion dust caps and sealing rings[frame]Image[/frame]
Close up with thrust washer fitted[frame]Image[/frame]
Different angle[frame]Image[/frame]
Final seals[frame]Image[/frame]

Re: Improved rubber parts

Posted: Fri Nov 27, 2015 10:27 am
by M25VAN
Looking good. :)

Re: Improved rubber parts

Posted: Fri Nov 27, 2015 4:32 pm
by biomed32uk
I am certainly up for testing some tappet chest seals, about to rebuild my engine after its recent troubles.

Looking good all your efforts.

Re: Improved rubber parts

Posted: Fri Nov 27, 2015 5:36 pm
by Declan_Burns
Biomed,
I am afraid I have no samples of the cover seals here left at the moment. What we have learned through the assistance we got from this forum who has kindly test fitted them is that for the seals for the concave covers, we will have to increase the thickness as the ridge where the seal sits can vary in depth from 3.5 to 4.5mm. The convex seems to be fine. Maybe my mate has a few test sample lying around-I will ask him tomorrow.
Do you have the convex or the concave covers?

Regards
Declan

Re: Improved rubber parts

Posted: Fri Nov 27, 2015 8:35 pm
by bmcecosse
I notice some of the covers (with sprue still attached) seem to be split Declan?

Re: Improved rubber parts

Posted: Sat Nov 28, 2015 10:07 am
by Declan_Burns
Well spotted Roy,
That's to show the wall thickness. I dissected some of them as part of destructive testing!
You can see it better on this pic.
:D
Regards
Declan[frame]Image[/frame]

Re: Improved rubber parts

Posted: Sat Nov 28, 2015 11:37 am
by bmcecosse
I did wonder - so not tearing as they are ejected from the mould. It's a great project - although I do wonder at the commercial viability.

Re: Improved rubber parts

Posted: Sun Nov 29, 2015 1:30 pm
by danielvoorwerk
Well, you can put me on the list for a set rubbers for the trunnions !

Re: Improved rubber parts

Posted: Mon Nov 30, 2015 8:32 am
by Declan_Burns
bmcecosse wrote:I did wonder - so not tearing as they are ejected from the mould. It's a great project - although I do wonder at the commercial viability.
Roy,
Being semi retired since the beginning of the month it's more the challenge and the occupational therapy than anything else. :D

Regards
Declan

Re: Improved rubber parts

Posted: Mon Nov 30, 2015 4:03 pm
by bmcecosse
Ahh -well - that's a different story then ! :D

Re: Improved rubber parts

Posted: Mon Nov 30, 2015 6:37 pm
by rotgnom
:D

Re: Improved rubber parts

Posted: Thu Jan 21, 2016 4:11 pm
by Declan_Burns
Here's the progress on the trunnion seals for the early minor (Pre July 1952)
Moulded today-still some fine tuning required but getting there.

Regards
Declan
[frame]Image[/frame]

Close-up[frame]Image[/frame]

Re: Improved rubber parts

Posted: Tue Feb 09, 2016 3:55 pm
by biomed32uk
A bit later than planned, and I am sure you have it sorted out by now, but I at last have my engine block back from the machine shop so will be building it back up over the coming days and can test those new side cover seals out you kindly sent me.

Re: Improved rubber parts

Posted: Thu Mar 16, 2017 3:20 pm
by rreems
Hi Declan

Just heard some good reports about your trunnion seals for Morris Minor. Where can I purchase a set from please?

Kind regards

Richard

Re: Improved rubber parts

Posted: Fri Mar 17, 2017 5:15 pm
by Fingolfin
Declan, if you're looking for ideas for rubber parts to make in future, may I suggest engine mounts? It seems like the repro ones are very hit-or-miss - often they're too hard and transmit engine vibration into the car.

Re: Improved rubber parts

Posted: Fri Mar 17, 2017 10:41 pm
by jagnut66
Hi,
I agree with 'Fingolfin' on the engine mounts, I have just reused my originals, rather than waste money on the current crop of replacements.
Best wishes,
Mike.