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Re: First signs of life

Posted: Sun Dec 09, 2012 12:29 pm
by stag36587
kennatt wrote:,I see you have cleaned the points,without trying to be condecending,did you put them back correctly,its easy to misplace the small insulator and thereby making a direct earth in the points this would prevent the coil from working.

Hi it's a bit cold to be spending time in the garage today but I fitted new points yesterday and again tested power to the dizzy - there appears to be some via the black/white feed wire. Can you just confirm exactly what insulator you mean and where it should be?

Re: First signs of life

Posted: Fri Dec 14, 2012 10:16 am
by bmcecosse
Probably the little top hat type insulator at the points. Forget about ignition switch etc -run a wire direct from battery to coil + terminal - and a wire from the - terminal to the dizzy. Also a wire direct from battery to fuel pump. Now - does the pump tick? Does the dizzy produce sparks???

Re: First signs of life

Posted: Fri Dec 14, 2012 4:07 pm
by stag36587
Hi Roy, since my last post I have also checked wiring to ignition switch and polarity of dynamo (long shot!). I also replaced points and both insulators are fitted and gapped as they should be. I'll do some more direct wiring tests as you suggest tomorrow morning.

Re: First signs of life

Posted: Sat Dec 15, 2012 12:22 pm
by stag36587
Ok as usual some steps forward some back.

As BMC suggested I took new wire from positive battery terminal to positive terminal on the coil and a new wire from negative coil terminal to the dizzy. On turning the ignition key I got lovely healthy sparks at the points and through to the spark plugs. But, every time I made or broke a connection at coil or dizzy with these new wires I got a single spark at the terminal.

Just for good measure, the dizzy terminal broke off - it had clearly been bent about in the past so I guess it was always going to fail eventually.

I also took a wire direct from battery to the fuel pump - it appears to be as dead as a dodo.

what should I do next?

Re: First signs of life

Posted: Sat Dec 15, 2012 4:51 pm
by bmcecosse
That's perfectly correct then - the condenser charges up and when you take the wire off - it discharges back through the coil - hence the single spark. As for the pump - you need to clean the points and get it working. Meantime you could of course pour a good egg cup of petrol down the carb and crank the engine. It should start and run for a few seconds.....

Re: First signs of life

Posted: Sat Dec 15, 2012 5:11 pm
by stag36587
I'm relieved there's nothing wrong with the coil :D Any idea where the fault might be with the normal wiring? Have cleaned the fuel pump contacts but still no joy there.

Re: First signs of life

Posted: Sat Dec 15, 2012 6:00 pm
by bmcecosse
Maybe it's seized...probably need to do a strip down. All shown in the workshop manual.

Re: First signs of life

Posted: Sat Dec 15, 2012 6:25 pm
by stag36587
bmcecosse wrote:Maybe it's seized...probably need to do a strip down. All shown in the workshop manual.
Yes probably, what a pain. For sake of time I'll probably fit a new one then strip down the old one and keep as a spare. Still don't understand what's up with the original ignition and pump wiring though.

Re: First signs of life

Posted: Sat Dec 15, 2012 11:40 pm
by bmcecosse
Worry about that later - get it running first.

Re: First signs of life

Posted: Sun Dec 16, 2012 8:26 am
by kennatt
if with power to the pump,when you pull the pipe off the carb does it pump petrol through,obviously into a container,

Re: First signs of life

Posted: Sun Dec 16, 2012 5:03 pm
by stag36587
No pumping at all unfortunately.

I have managed to find the two toggle switches I mentioned earlier in this thread that had both been originally situated under the dash.

One switch has two cream wires - one with original pump eye terminal on the end, the other wire seems to have gone to a soldered joint on the original pump feed on the loom. Simple then.

The other switch has heavier gauge blue wiring - one wire earthed through the dashboard, the other wire with an old bullet connector. I need to find out where on earth in the loom that fits!

Re: First signs of life

Posted: Sun Dec 16, 2012 6:14 pm
by bmcecosse
The first is obviously a fuel pump kill switch. The second MAY have been connected to the horn (and it's feed switched through the Ign) so whenever the Ign was switched on -the horn would blare!

Re: First signs of life

Posted: Sun Dec 16, 2012 8:28 pm
by stag36587
bmcecosse wrote:The first is obviously a fuel pump kill switch. The second MAY have been connected to the horn (and it's feed switched through the Ign) so whenever the Ign was switched on -the horn would blare!

I think I like the sound of that!

Re: First signs of life

Posted: Mon Dec 17, 2012 8:04 am
by kennatt
ahh,so it did have a hidden switch,as a suggested,I have one on mine and I accasionally forget it and after a long off the road,takes a bit of head scratching when it refuses to start. Untill the light comes on.

Re: First signs of life

Posted: Mon Dec 17, 2012 9:50 am
by stag36587
kennatt wrote:ahh,so it did have a hidden switch,as a suggested,I have one on mine and I accasionally forget it and after a long off the road,takes a bit of head scratching when it refuses to start. Untill the light comes on.

yes the switches and wires were in a box of bits. Doesn't explain why wiring is still dodgy but I was pleased to see sparks at the plugs over the weekend. I'm sure I will trace the fault eventually. :-?

Re: First signs of life

Posted: Mon Dec 24, 2012 1:12 pm
by stag36587
Encouraging sign - new fuel pump ticking over rapidly connected to original wiring and key at position 2, but no fuel being drawn through it yet - I've got 5 litres in tank maybe I need a bit more?

Re: First signs of life

Posted: Mon Dec 24, 2012 4:03 pm
by bmcecosse
I the pick up pipe inside the tank has rotted out - yes! Normally it would feed on 5 litres - if sitting level. If you put your ear to the tank filler - can you hear it sucking??

Re: First signs of life

Posted: Mon Dec 24, 2012 4:29 pm
by stag36587
It now has 10 litres of fuel :o Roy should i have filler cap off to hear it suck or should I try to hear where tank to carb pipe attaches to tank?

I also tried pouring a small amount of fuel directly into where pump to carb pipe joins the carb. Still nothing,

what should I try next?

Re: First signs of life

Posted: Mon Dec 24, 2012 9:27 pm
by bmcecosse
Filler cap off - ear directly on the pipe. Perhaps not tonight now........

Re: First signs of life

Posted: Tue Dec 25, 2012 9:52 am
by kennatt
Is the tank to pump joint fitted properly,if not it could be just sucking air and not drawing fuel.