I recently filled my old fuel tank with water to make sure there were no leaks before I began to restore it, but appears that leaving it in the sun didn’t let it dry properly, and now I have surface rust inside.
Am I able to swill round some kind of rust inhibitor inside from say a plumbers merchants, then swill out with petrol?
The tank probably won’t be fitted for a number of months and I really want to save it.
Advice appreciated
Rusty fuel tank
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- MsRose
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Rusty fuel tank
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Re: Rusty fuel tank
Not an expert but people use marbles chemicals or stones etc to clear the rust out.There is a sealer thst you can put in the dry tank to stop the rust starting again.Probably easier to pick up a good used one but would it be rust free is the problem.
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Re: Rusty fuel tank
try and salvage it as the new ones dont have a drain plug
- Bill_qaz
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Re: Rusty fuel tank
Be careful if you use tank sealer as many react with ethanol in current fuels.
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- geoberni
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Re: Rusty fuel tank
I guess it really depends when you did this and how much surface rust there is.MsRose wrote: ↑Sun Apr 13, 2025 8:29 am I recently filled my old fuel tank with water to make sure there were no leaks before I began to restore it, but appears that leaving it in the sun didn’t let it dry properly, and now I have surface rust inside.
Am I able to swill round some kind of rust inhibitor inside from say a plumbers merchants, then swill out with petrol?
The tank probably won’t be fitted for a number of months and I really want to save it.
Advice appreciated
Assuming it's just a bit of light rusting/discolouration , I would get an off the shelf rust remover solution, one that's 5L for about £15, and as you say, give the tank a good swirl around and soaking in it for the required time.
Most of them then say to rinse with clean water.
After doing that, thoroughly drain and dry it with an air blower or hair dryer to ensure it's dry.
Then before storing it, get some silica gel granules (about £9 for 500g on fleabay and it's reuseable) in an old shirt sleeve or similar which you can put in/out the tank via the Sender Unit hole.
Hang that inside and seal up all openings with tape until you need it.
Some might advocate use Citric Acid, but that needs to be done carefully or it can cause problems with the metal under the rust.
Basil the 1955 series II


- svenedin
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Re: Rusty fuel tank
Yes and this is annoying. I didn't even notice until I wanted to drain the tank.firedrake1942 wrote: ↑Sun Apr 13, 2025 2:48 pm try and salvage it as the new ones dont have a drain plug
Stephen
1969 1098cc Convertible “Xavier” which I have owned since 1989.
Stephen
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