I think I'm making progress and whilst 'no-one' was looking used the other 'workshop' to clean the hif38 carb as the photos.
All looks to be in good condition so other than the few paper gaskets I have not replaced anything.
I cut off the bracket and stud for the mini/metro? air filter as it's of no use for the proposed/recommended k&n.
I drilled a hole by the dash pot to accommodate the bicycle fitting for the choke cable as this will allow better routing than alongside the throttle cable. Must let my son know about his bike

I also elongated the hole for the throttle cable fitting to get a straight route to the linkage.
The inlet manifold needs the fitting for the servo vac pipe and has a location for the dizzy advance. The latter appears to be cast solid for drilling but I will be using the connection on the carb unless anyone suggests otherwise.
The current needle is ADP - as I have a standard 1098 and standard exhaust will this be ok? I'm looking for max impact from my hard work.
Also, given all the quality/accuracy of the carb machining why are the butterfly screws so rough and intrusive? Is it worth just cutting these shorter?
Thanks
Pete[frame]

[/frame][frame]

[/frame][frame]

[frame]

[/frame]