Clutch
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If the pedal has been low because of missing spring - the carbon thrust will have been rubbing constantly against the clutch release pad, and will have worn away. It's 'engine out' to fit a new one. But no harm in adding washers etc to the linkage - as long as you keep ~ 1" 'free play' at the pedal it won't come to any harm.



Katie the adjustment is only to take up wear in the external linkages,and to set the free play so that the clutch is NOT being held by the pedal when your foot is OFF.If it was the carbon thrust and clutch would wear rapidly.There is no adjustment possible with ithe internal parts of the clutch so the biting point will always be where it is.If you renewed the whole of the internals then the biting piont may be higher,lower or the same as it is,there is no way of adjusting it.It depends on the thickness of the new parts,if they are slightly thicker than the old then the point will move.As long as you are getting all gears without crunching(Except 1st which has no syncromesh) and the clutch is not slipping or making excessive noises then all will be fine.The only other thing could be that the actuating arm that goes from outside to the inside of the clutch is bent that would alter the biting point,but you would then be having problems with the clutch not disengaging and gears crunching so not very likely.
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The workshop manual says there should be 3/4 in free play at the clutch pedal. This ensures that when your foot is off the pedal the return spring keeps the thrust bearing which has a carbon face away from the clutch pressure plate and prevents the carbon from being rubbed away.
If you adjust the clutch rod so that you have the correct free play then the biting point will be slightly higher and it will ensure that when you depress the clutch pedal then the clutch will be fully disengaged which will reduce gear crunching
If you adjust the clutch rod so that you have the correct free play then the biting point will be slightly higher and it will ensure that when you depress the clutch pedal then the clutch will be fully disengaged which will reduce gear crunching
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the biting point will not move whatever you do to the free play it cant it's the point where the clutch friction plate starts to come into contact with the pressure plate,the free play only adjusts free play.It will move the point where you start to feel the pressure plate move on the downwards stroke but thats all. Once the cluch pedal is fully depressed the free play has gone and as soon as you lift off the biting point will be in exactely the same place regardless of where the free play is.There is no way to alter the friction plate or pressure plate in relation to each other,They are fixed by the distance between the flywheel and pressure plate which are bolted to each other and therfore can not move in relation to each other
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The biting point may not physically move but will move in relation to the amount of free play in the clutch pedal. Too much play and the pedal will be too near the floor and won't disengage the clutch fully, too little free play and the thrust bearing will be in permanent contact with the clutch plate and will wear out
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I bet the problem is worn linkage/disintegrated relay shaft bush.


Alex Holden - http://www.alexholden.net/
If it doesn't work, you're not hitting it with a big enough hammer.
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Alex Holden - http://www.alexholden.net/
If it doesn't work, you're not hitting it with a big enough hammer.