Took it to another guy who used to work at an old BMC garage who happily plated it and passed the MOT. Got an advisory list as long as my arm though!

Not if all the rust is removed and painted on both sides to preserve it. A butt weld is a seam weld. An overlap weld WILL make it worse as the lap will trap moisture against bare metal letting rust start again. Obviously the best answer if there is a hole in the floor or sills near the crossmember is to replace the whole section with a new panel but this means a mini resto rather than work to get the car through the MOT. "Happy plating" as was done here, i.e. a cheap MOT style ovelapped patch with a bit of underseal slapped over it is just going to make the surrounding metal rust even more over time.rayofleamington wrote:Any patch next to the crossmember will have to be seam welded to pass the MOT. Butt welding isn't going to make it better, unless the welder is a specialist, it could make it worse.