Box Section "Floor" Repair

Discuss Bodywork problems here.
Forum rules
By using this site, you agree to our rules. Please see: Terms of Use
Post Reply
jharrellh
Newbie
Posts: 5
Joined: Sat Sep 17, 2005 3:52 am
MMOC Member: No

Box Section "Floor" Repair

Post by jharrellh »

Been away for a while with work distractions, but started back on welding our convertible tonight. It is a solid car with no sag or rusty sills, but a bad hood and years of neglect (prior to my watch!) have caused the entire "floor" of the box section to dissolve. I have replaced the RR spring hanger and made up panels to patch the vertical edges of the box section (heel panel). However, I am at a loss for a tidy way to replace the portion of the floor covered by the box...can it be that none of the vendors sell what must be a commonly needed panel? Does anyone know of a source? I hate to use flat sheet to close it up, but I suppose I could try to make up a hammerform to create the square reinforcement pattern. Open to any and all suggestions!
Willie
Minor Legend
Posts: 3204
Joined: Tue Feb 12, 2002 12:00 am
Location: S E London
MMOC Member: No

box section

Post by Willie »

Are you referring to the box section upon which the rear seat squab sits?
Willie
[img]http://i39.photobucket.com/albums/e197/wuzerk/mo9.jpg[/img]
jharrellh
Newbie
Posts: 5
Joined: Sat Sep 17, 2005 3:52 am
MMOC Member: No

Post by jharrellh »

Yes, the section that supports the back seat. I am looking for the section of the floorpan normally covered by the box that fills with water when you have a leak! The floor repair panels I have seen only fit the area between the main central crossmember and the vertical portion of the box section...our is rusted out badly in the area that is covered by this section.

Thanks!
James
Willie
Minor Legend
Posts: 3204
Joined: Tue Feb 12, 2002 12:00 am
Location: S E London
MMOC Member: No

box section

Post by Willie »

As far as I know the repairer has to fashion this section for themself. Not too
difficult once you have made up a template but complicated by the fact that
the spring hangar brackets are under this area.
Willie
[img]http://i39.photobucket.com/albums/e197/wuzerk/mo9.jpg[/img]
rayofleamington
Moderator
Moderator
Posts: 7679
Joined: Fri Nov 01, 2002 2:55 pm
Location: LEAMINGTON SPA
MMOC Member: No

Post by rayofleamington »

I have also wondered why you can't get a panel for this area as it is a common rot trap.
Flat sheet is not a 'tidy' way to fix it but it does the job. I have (on some cars) used an off-cut from a replacement floor pan to match the pressings in this area 'fairly neatly'. However some metal bashing is required as the indents are either longer or shorter depending on which bit of floor pan you use as a donor section.
Ray. MMOC#47368. Forum moderator.

Jan 06: The Minor SII Africa adventure: http://www.minor-detour.com
Oct 06: back from Dresden with my Trabant 601 Kombi
Jan 07: back from a month thru North Africa (via Timbuktu) in a S3 Landy
June 07 - back from Zwickau Trabi Treffen
Aug 07 & Aug 08 - back from the Lands End to Orkney in 71 pickup
Sept 2010 - finally gave up breaking down in a SII Landy...
where to break down next?
2013... managed to seize my 1275 just by driving it round the block :(
jharrellh
Newbie
Posts: 5
Joined: Sat Sep 17, 2005 3:52 am
MMOC Member: No

Post by jharrellh »

Thanks Ray, I think that is a good solution! I've just been out to the garage with a tape measure and I think that a portion of a rear floorpan is the way to go. Thanks to all for your replies!

James
Post Reply