Horn disassembly

Discuss mechanical problems here.
Forum rules
By using this site, you agree to our rules. Please see: Terms of Use
Post Reply
User avatar
MsRose
Minor Fan
Posts: 157
Joined: Wed Feb 12, 2014 1:21 pm
Location: Worcestershire
MMOC Member: Yes

Horn disassembly

Post by MsRose »

Please could anyone tell me how this horn comes apart please?

https://photos.app.goo.gl/zJq4C1Vou8jsM4NX8
User avatar
svenedin
Minor Legend
Posts: 3036
Joined: Fri Aug 29, 2014 9:27 am
Location: Surrey
MMOC Member: Yes

Re: Horn disassembly

Post by svenedin »

That is a Lucas "Windtone" horn. WT618 I think.

If you search you will find videos and guides to disassembly and repair.

Usually the only fault is dirty contact breakers (points) or need for adjustment of the points gap. It is worth checking the resistance of the coil.

Stephen
1969 1098cc Convertible “Xavier” which I have owned since 1989.

Stephen
User avatar
MsRose
Minor Fan
Posts: 157
Joined: Wed Feb 12, 2014 1:21 pm
Location: Worcestershire
MMOC Member: Yes

Re: Horn disassembly

Post by MsRose »

Thank you. One last question, if I want to test it can I put 12v directly to it, obviously reversing the polarity, or does it some how get converted down to 6v?
User avatar
svenedin
Minor Legend
Posts: 3036
Joined: Fri Aug 29, 2014 9:27 am
Location: Surrey
MMOC Member: Yes

Re: Horn disassembly

Post by svenedin »

It’s 12 volt and it does not care about polarity. Do not leave the power connected if it does not immediately work as if the points are closed you could burn out the coil.
1969 1098cc Convertible “Xavier” which I have owned since 1989.

Stephen
User avatar
MsRose
Minor Fan
Posts: 157
Joined: Wed Feb 12, 2014 1:21 pm
Location: Worcestershire
MMOC Member: Yes

Re: Horn disassembly

Post by MsRose »

Great! Many thanks
User avatar
mobylette
Minor Fan
Posts: 314
Joined: Sat Feb 13, 2010 5:02 pm
Location: Croydon
MMOC Member: Yes

Re: Horn disassembly

Post by mobylette »

If this link works, you will find maintenance instructions for your horn.


https://drive.google.com/file/d/1Z0x_iN ... sp=sharing
Image
firedrake1942
Minor Legend
Posts: 3033
Joined: Tue Aug 25, 2015 6:07 pm
MMOC Member: No

Re: Horn disassembly

Post by firedrake1942 »

Be careful when you attack the horn itself as it is made of a cast alloy which is prone to cracking and can be a bit powdery. The gubbins under the dome with the central bolt are fairly simple.
myoldjalopy
Minor Legend
Posts: 3001
Joined: Tue Jan 29, 2013 10:32 pm
Location: Kernow
MMOC Member: Yes

Re: Horn disassembly

Post by myoldjalopy »

MsRose wrote: Sat Apr 12, 2025 3:36 pm Thank you. One last question, if I want to test it can I put 12v directly to it, obviously reversing the polarity, or does it some how get converted down to 6v?
beware the horn sounds very loud when bench testing. I had one wired up as a doorbell once but it made me jump every time someone was at the door! :lol:
User avatar
MsRose
Minor Fan
Posts: 157
Joined: Wed Feb 12, 2014 1:21 pm
Location: Worcestershire
MMOC Member: Yes

Re: Horn disassembly

Post by MsRose »

firedrake1942 wrote: Sat Apr 12, 2025 5:31 pm Be careful when you attack the horn itself as it is made of a cast alloy which is prone to cracking and can be a bit powdery. The gubbins under the dome with the central bolt are fairly simple.
How is best to clean the cast alloy please?
firedrake1942
Minor Legend
Posts: 3033
Joined: Tue Aug 25, 2015 6:07 pm
MMOC Member: No

Re: Horn disassembly

Post by firedrake1942 »

Gently with the usual paper but knocks or heavy pressure can cause damage. The domed back. from memory, is steel.
User avatar
MsRose
Minor Fan
Posts: 157
Joined: Wed Feb 12, 2014 1:21 pm
Location: Worcestershire
MMOC Member: Yes

Re: Horn disassembly

Post by MsRose »

firedrake1942 wrote: Sun Apr 13, 2025 7:31 am Gently with the usual paper but knocks or heavy pressure can cause damage. The domed back. from memory, is steel.
Thank you.
Post Reply