Search found 158 matches

by David JM
Fri Apr 10, 2026 4:33 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

This means the inner wire cable can move freely within the sleeve and pull the swivel up to maximum throw. this in turn allows the opening of the jet to let in enough fuel to cold start the motor. holding back the sleeve allows the cable to be held in optimum alignment. Not something that it had bef...
by David JM
Fri Apr 10, 2026 4:30 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

One thing about my Pickup that irritates me every cold start is the lack of Notches on the choke pull. As I pull off down the road the choke pulls itself back closed and causes some splutter in the engine's normally smooth operation when it's had the chance to warm up and free all the valves. The ch...
by David JM
Sun Feb 08, 2026 6:29 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

like for like. the most difficult part of refitting these is holding the bolt from turning while you tighten the nut. So I used Gorilla glue to bond the bolt head and washer to the bracket inside the over rider, tightened the nut to hold it firmly up against the bracket and left it for a few hours t...
by David JM
Thu Feb 05, 2026 6:30 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

the above image of my two door hardtop on the ferry last april was a failed attempt to fix the missing images on page one of this thread, failed miserably. back to now, I caught the rear bumper overrider in the bushes outside my workshop and it did a number on it, it's chrome covered plastic, so did...
by David JM
Wed Feb 04, 2026 5:36 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

I picked up Milly Today, I say picked up more like an exhausting slog of a day, The car was advertised on E bay by a private Company for just over a grand, in reasonable condition, some work needed but mechanically fine. The trouble was Milly has spent her life on the isle of wight, and that's were...
by David JM
Wed Feb 04, 2026 12:10 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

final job before putting the rear wheels back on, refilling the rear axle and differential with one and a half pints of oil. https://images2.imgbox.com/27/c0/mh7PDq1s_o.jpg After all that close up work in the oily shadows of my workshop, it was a breath of fresh air to get out into some rare sunshin...
by David JM
Sat Jan 31, 2026 3:11 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

Paper Gasket coated in gasket sticky paste on the facing side to the hub. it will get another coating on the outside face where it meets the half shaft head. Hope all these images show, I'm using Cloudinary url to give imgbx a rest. https://res.cloudinary.com/lglcsryth/image/upload/v1769870200/paper...
by David JM
Sat Jan 31, 2026 3:08 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

Before I knew it I'd replaced the rear hub oil seal and bearing and had that pesky lock washer burred over to stop the hub nut from undoing. Remembering to do it up righty tighty this time, the opposite way to the nearside which was left tighty. https://res.cloudinary.com/lglcsryth/image/upload/v176...
by David JM
Sat Jan 31, 2026 3:06 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

Today Saturday morning starting all over again on the offside Hub, as I'm well versed in the procedure, it only took me an hour. Flew through it.
Image
by David JM
Fri Jan 30, 2026 2:12 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

placing the half shaft back in is trickey, you can't see it go in, you have to do it by feel, like many interesting things in life. the tip has to enter a shaft support just before it goes into the gearing of the Differential, Very satisfying to feel it go in, the Half shaft I mean. https://res-cons...
by David JM
Fri Jan 30, 2026 2:10 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

So with a tap here and a tap there, with a block of wood and a heavy claw hammer, the hub moved back to it's proper position on the axle. A heavy hammer is easier to wield lightly than say a Pin hammer, du to it's mass, doesn't jump around as much as a light hammer. of course the picture doesn't sho...
by David JM
Thu Jan 29, 2026 4:33 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

need to tap the hub back to expose the hub nut threads and the location for the tab washer, then I can fit this O ring seal and think about gasket sealant. Need to knock it all back without damaging the soft bearing edges. https://res-console.cloudinary.com/lglcsryth/thumbnails/v1/image/upload/v1769...
by David JM
Thu Jan 29, 2026 4:27 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

the old oil seal was simply pilled out with pliers, the new one is a perfect match for the circumference of my largest socket. https://res-console.cloudinary.com/lglcsryth/thumbnails/v1/image/upload/v1769703636/bmV3X29pbF9zZWFsX3dpdGhfbWF0Y2hpbmdfc2l6ZV9zb2NrZXRfY2Zpc2J6/preview only drifted in so f...
by David JM
Thu Jan 29, 2026 4:14 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

perfect sized socket for drifting out the old bearing.
Image

that came out easier than I was expecting, minimal taps on the socket and out it came, minimising potential damage to the carrier internal face.
Image
by David JM
Wed Jan 28, 2026 6:17 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

Thanks for the warning on the axle Stephen, good point. I used a socket wrapped in black tape, holding it to a seatbelt plate that I had welded a nut to, perfect. Glad I kept that in the spares box. https://images2.imgbox.com/5c/2f/Gmi31GXU_o.jpg Success, off came the hub after a few turns, no need ...
by David JM
Sat Jan 24, 2026 1:19 pm
Forum: Restoration Projects
Topic: XRT 487G - 'Maggie'
Replies: 49
Views: 124017

Re: XRT 487G - 'Maggie'

what is it about Cats and workshops, my George would spend all night Keeping My Metal Moggy Company, if we let him. I must put a catflap in the door so he can come and go.
Image
by David JM
Sat Jan 24, 2026 1:16 pm
Forum: Restoration Projects
Topic: XRT 487G - 'Maggie'
Replies: 49
Views: 124017

Re: XRT 487G - 'Maggie'

Ours took two of each of those. The replacement floors didn’t come with mountings or even punched holes for seatbelt mounts however. They had to be swapped over Very good, as time goes by, even more parts are being made available, you couldn't get those in 2009 when I re-built Alice. Making them wa...
by David JM
Sat Jan 24, 2026 1:11 pm
Forum: Restoration Projects
Topic: XRT 487G - 'Maggie'
Replies: 49
Views: 124017

Re: XRT 487G - 'Maggie'

what this site is missing is a thumbs up or well done, or informative button. Like that link. you're a goldmine of information Cheers.
by David JM
Sat Jan 24, 2026 12:53 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

I plan to place a block of wood over the central hub so the extraction tool has something to bear against, lets see if it works when they arrive.
by David JM
Fri Jan 23, 2026 5:54 pm
Forum: Restoration Projects
Topic: 1966 2 door saloon Milly restoration project
Replies: 198
Views: 391915

Re: 1966 2 door saloon Milly restoration project

I used two claw hammers as levers to get the hub off in the past, not this time, it's not budging, so I bit the bullet and purchased these three for £16 on e bay, hate buying specialist tools I hardly ever need, but they can hang up on my workshop wall until they are needed again. https://images2.im...